Operation Breakdown and SMV of Men’s Long Sleeve Shirt

Operation Breakdown and SMV of Men’s Long Sleeve Shirt

Operation Breakdown for Garments Manufacturing: Operation breakdown is a list of processor operations in sequence wise with SMV or SAM and machine Helper list. Style-wise operation breakdown is done by an industrial engineer in an excel chart. The operation breakdown report helps to set the line layout of every style. For your better understanding, I made an Operation Breakdown and SMV of Men’s Long Sleeve Shirt in an excel sheet. SMV is 23.15

Operation Breakdown Report Includes

1. List of operation
2. Operation wise needed sewing machine list
3. Operation wise number of  sewing machine
4. SMV or SAM of every operation
5. The production target of every operation

OPERATION	M/C TYPE	Number of Machine Needed	SMV	Target Production in 100% Efficiency(Pcs)	Target Production in 80% Efficiency(Pcs)
MAKE SECTION-SMALL PARTS
COLLER FUSING	IRN	2	0.25	240	192
COLLAR MAKE MARK + MATCH	HELPER	1	0.25	240	192
COLLAR MAKE WITH HELPER THREAD	SNL	2	0.45	133	213
COLLAR ALLOWANCE CUT	HELPER	1	0.25	240	192
COLLAR TURN + THREAD REMOVE	HELPER	1	0.25	240	192
COLLAR TOP 1/4 STC	SNL	2	0.32	188	300
COLLAR + BAND MATCH	HELPER	1	0.3	200	160
BAND JOIN	SNL	2	0.55	109	175
COLLAR ALLOWANCE NOSE  CUT + SERGING	3 OL	1	0.35	171	137
BAND TOP (MIDDLE)  STC	SNL	1	0.3	200	160
COLLAR  MARK SHOULDER PSN	HELPER	1	0.3	200	160
FLAP IRN	IRN	2	0.45	133	213
FLAP MAKE	SNL	2	0.6	100	160
FLAP TOP STC	SNL	2	0.55	109	175
FLAP PEN POINT MARK+ROLLING	SNL	3	0.4	150	360
MARK FOR CUFF MAKE	HELPER	1	0.35	171	137
CUFF MAKE	SNL	1	0.5	120	96
CUFF MAKE	VERT	1	0.4	150	120
CUFF TOP STC	SNL	2	0.6	100	160
BACK PART
BACK PART DART MAKE	SNL	1	0.25	240	192
MAIN + FIT LBL ATT WT BACK YK	SNL	2	0.3	200	320
BACK YK ATT 3 PARTS	SNL	2	0.28	214	343
BACK YK TOP STC	SNL	1	0.4	150	120
CARE LBL ATT	SNL	1	0.3	200	160
BACK NECK TRIMMING	HELPER	1	0.5	120	96
BACK PART CHECK	QC
FRONT PART
BOX PLATE MAKE	K-S	2	0.55	109	175
THREAD CUT	HELPER	1	0.2	300	240
BTN PLATE MAKE	SNL	1	0.5	120	96
FRONT NECK TRIMMING	HELPER	1	0.3	200	160
ASSEMBLY
BACK + FRONT PART MATCH	HELPER	1	0.2	300	240
SHOULDER JOIN	SNL	2	0.3	200	320
SHOULDER T/S	DNL	1	0.25	240	192
POCKET + FLAP MARK	HELPER	2	0.45	133	213
POCKET ROLLING	SNL	1	0.2	300	240
POCKET IRN	IRN	2	0.2	300	480
PLACKET IRN	IRN	2	0.5	120	192
POCKET MATCH	HELPER	1	0.25	240	192
POCKET JOIN	SNL	2	0.6	100	160
POCKET 1/4	SNL	2	0.55	109	175
FLAP MATCH	HELPER	1	0.2	300	240
FLAP JOIN	DNL	2	0.5	120	192
NECK SHARING SAFETY STC	SNL	1	0.25	240	192
COLLAR + BODY ASSEMBLY	HELPER	1	0.25	240	192
COLLAR JOIN	SNL	2	0.45	133	213
COLLAR CLOSE  TOP STC	SNL	3	0.65	92	222
SLEEVE PLACKET OPEN MARK + CUT	HELPER	1	0.3	200	160
GANBLE JOIN( FOLDER)	SNL	1	0.35	171	137
GANBLE TACK + EXCESS CUT	SNL	1	0.3	200	160
PLACKET JOIN + EDGE TOP STC	SNL	2	0.4	150	240
CUFF JNS PSN MARK	HELPER	1	0.25	240	192
SLEEVE MATCHING	HELPER	1	0.2	300	240
SLEEVE JOIN	3 OL	2	0.5	120	192
SLEEVE INSIDE ALLOWANCE CUT	HELPER	1	0.25	240	192
ARMHOLE TOP STC ( FOLDER)	DNL	2	0.6	100	160
THEAD CUT + ALLOWANCE CUT	3OL	1	0.35	171	137
SIDE SEAM TOP STC	FOA	2	0.45	133	213
CUFF  JOIN PSN MARK	HELPER	1	0.35	171	137
CUFF JOIN	SNL	3	0.8	75	180
BOTTOM HEM	SNL	2	0.45	133	213
COMFORT LBL JOIN	SNL	1	0.4	150	120
FINAL THREAD CUT	HELPER	2	0.4	150	240

Here,

• IRN – Iron Machine
• SNL – Single needle lock stitch
• 3 OL – 3 thread Overlock
• VERT – Vertical Machine
• DNL – Double needle lockstitch machine
• K-S – Kansai machine
• FOA – Feed of the arm

Operation Breakdown and SMV of Men’s Long Sleeve Shirt excel

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam