Operation Breakdown and SMV of Men’s Long Sleeve Shirt
Operation Breakdown for Garments Manufacturing: Operation breakdown is a list of processor operation in sequence wise with SMV or SAM and machine Helper list. Style-wise operation breakdown is done by an industrial engineer in an excel chart. Operation breakdown report help to set the line layout of every style. For your better understanding, I made an Operation Breakdown and SMV of Men’s Long Sleeve Shirt in an excel sheet.
Operation Breakdown Report Includes
- List of operation
- Operation wise needed sewing machine list
- Operation wise number of sewing machine
- SMV or SAM of every operation
- Production target of every operation
| OPERATION | M/C TYPE | Number of Machine Needed | SMV | Target Production in 100% Efficiency(Pcs) | Target Production in 80% Efficiency(Pcs) |
| MAKE SECTION-SMALL PARTS | |||||
| COLLER FUSING | IRN | 2 | 0.25 | 240 | 192 |
| COLLAR MAKE MARK + MATCH | HELPER | 1 | 0.25 | 240 | 192 |
| COLLAR MAKE WITH HELPER THREAD | SNL | 2 | 0.45 | 133 | 213 |
| COLLAR ALLOWANCE CUT | HELPER | 1 | 0.25 | 240 | 192 |
| COLLAR TURN + THREAD REMOVE | HELPER | 1 | 0.25 | 240 | 192 |
| COLLAR TOP 1/4 STC | SNL | 2 | 0.32 | 188 | 300 |
| COLLAR + BAND MATCH | HELPER | 1 | 0.3 | 200 | 160 |
| BAND JOIN | SNL | 2 | 0.55 | 109 | 175 |
| COLLAR ALLOWANCE NOSE CUT + SERGING | 3 OL | 1 | 0.35 | 171 | 137 |
| BAND TOP (MIDDLE) STC | SNL | 1 | 0.3 | 200 | 160 |
| COLLAR MARK SHOULDER PSN | HELPER | 1 | 0.3 | 200 | 160 |
| FLAP IRN | IRN | 2 | 0.45 | 133 | 213 |
| FLAP MAKE | SNL | 2 | 0.6 | 100 | 160 |
| FLAP TOP STC | SNL | 2 | 0.55 | 109 | 175 |
| FLAP PEN POINT MARK+ROLLING | SNL | 3 | 0.4 | 150 | 360 |
| MARK FOR CUFF MAKE | HELPER | 1 | 0.35 | 171 | 137 |
| CUFF MAKE | SNL | 1 | 0.5 | 120 | 96 |
| CUFF MAKE | VERT | 1 | 0.4 | 150 | 120 |
| CUFF TOP STC | SNL | 2 | 0.6 | 100 | 160 |
| BACK PART | |||||
| BACK PART DART MAKE | SNL | 1 | 0.25 | 240 | 192 |
| MAIN + FIT LBL ATT WT BACK YK | SNL | 2 | 0.3 | 200 | 320 |
| BACK YK ATT 3 PARTS | SNL | 2 | 0.28 | 214 | 343 |
| BACK YK TOP STC | SNL | 1 | 0.4 | 150 | 120 |
| CARE LBL ATT | SNL | 1 | 0.3 | 200 | 160 |
| BACK NECK TRIMMING | HELPER | 1 | 0.5 | 120 | 96 |
| BACK PART CHECK | QC | ||||
| FRONT PART | |||||
| BOX PLATE MAKE | K-S | 2 | 0.55 | 109 | 175 |
| THREAD CUT | HELPER | 1 | 0.2 | 300 | 240 |
| BTN PLATE MAKE | SNL | 1 | 0.5 | 120 | 96 |
| FRONT NECK TRIMMING | HELPER | 1 | 0.3 | 200 | 160 |
| ASSEMBLY | |||||
| BACK + FRONT PART MATCH | HELPER | 1 | 0.2 | 300 | 240 |
| SHOULDER JOIN | SNL | 2 | 0.3 | 200 | 320 |
| SHOULDER T/S | DNL | 1 | 0.25 | 240 | 192 |
| POCKET + FLAP MARK | HELPER | 2 | 0.45 | 133 | 213 |
| POCKET ROLLING | SNL | 1 | 0.2 | 300 | 240 |
| POCKET IRN | IRN | 2 | 0.2 | 300 | 480 |
| PLACKET IRN | IRN | 2 | 0.5 | 120 | 192 |
| POCKET MATCH | HELPER | 1 | 0.25 | 240 | 192 |
| POCKET JOIN | SNL | 2 | 0.6 | 100 | 160 |
| POCKET 1/4 | SNL | 2 | 0.55 | 109 | 175 |
| FLAP MATCH | HELPER | 1 | 0.2 | 300 | 240 |
| FLAP JOIN | DNL | 2 | 0.5 | 120 | 192 |
| NECK SHARING SAFETY STC | SNL | 1 | 0.25 | 240 | 192 |
| COLLAR + BODY ASSEMBLY | HELPER | 1 | 0.25 | 240 | 192 |
| COLLAR JOIN | SNL | 2 | 0.45 | 133 | 213 |
| COLLAR CLOSE TOP STC | SNL | 3 | 0.65 | 92 | 222 |
| SLEEVE PLACKET OPEN MARK + CUT | HELPER | 1 | 0.3 | 200 | 160 |
| GANBLE JOIN( FOLDER) | SNL | 1 | 0.35 | 171 | 137 |
| GANBLE TACK + EXCESS CUT | SNL | 1 | 0.3 | 200 | 160 |
| PLACKET JOIN + EDGE TOP STC | SNL | 2 | 0.4 | 150 | 240 |
| CUFF JNS PSN MARK | HELPER | 1 | 0.25 | 240 | 192 |
| SLEEVE MATCHING | HELPER | 1 | 0.2 | 300 | 240 |
| SLEEVE JOIN | 3 OL | 2 | 0.5 | 120 | 192 |
| SLEEVE INSIDE ALLOWANCE CUT | HELPER | 1 | 0.25 | 240 | 192 |
| ARMHOLE TOP STC ( FOLDER) | DNL | 2 | 0.6 | 100 | 160 |
| THEAD CUT + ALLOWANCE CUT | 3OL | 1 | 0.35 | 171 | 137 |
| SIDE SEAM TOP STC | FOA | 2 | 0.45 | 133 | 213 |
| CUFF JOIN PSN MARK | HELPER | 1 | 0.35 | 171 | 137 |
| CUFF JOIN | SNL | 3 | 0.8 | 75 | 180 |
| BOTTOM HEM | SNL | 2 | 0.45 | 133 | 213 |
| COMFORT LBL JOIN | SNL | 1 | 0.4 | 150 | 120 |
| FINAL THREAD CUT | HELPER | 2 | 0.4 | 150 | 240 |
Here,
- IRN – Iron Machine
- SNL – Single needle lock stitch
- 3 OL – 3 thread Overlock
- VERT – Vertical Machine
- DNL – Double needle lockstitch machine
- K-S – Kansai machine
- FOA – Feed of the arm
Operation Breakdown and SMV of Men’s Long Sleeve Shirt excel
Written by
A.M. Amirul Islam (Washim)
Email: [email protected]
Linkedin: A.M. Amirul Islam
