Operation Breakdown and SMV of Men’s Long Sleeve Shirt
Operation Breakdown for Garments Manufacturing: Operation breakdown is a list of processor operations in sequence wise with SMV or SAM and machine Helper list. Style-wise operation breakdown is done by an industrial engineer in an excel chart. The operation breakdown report helps to set the line layout of every style. For your better understanding, I made an Operation Breakdown and SMV of Men’s Long Sleeve Shirt in an excel sheet. SMV is 23.15
Operation Breakdown Report Includes
- List of operation
- Operation wise needed sewing machine list
- Operation wise number of sewing machine
- SMV or SAM of every operation
- The production target of every operation
OPERATION | M/C TYPE | Number of Machine Needed | SMV | Target Production in 100% Efficiency(Pcs) | Target Production in 80% Efficiency(Pcs) |
MAKE SECTION-SMALL PARTS | |||||
COLLER FUSING | IRN | 2 | 0.25 | 240 | 192 |
COLLAR MAKE MARK + MATCH | HELPER | 1 | 0.25 | 240 | 192 |
COLLAR MAKE WITH HELPER THREAD | SNL | 2 | 0.45 | 133 | 213 |
COLLAR ALLOWANCE CUT | HELPER | 1 | 0.25 | 240 | 192 |
COLLAR TURN + THREAD REMOVE | HELPER | 1 | 0.25 | 240 | 192 |
COLLAR TOP 1/4 STC | SNL | 2 | 0.32 | 188 | 300 |
COLLAR + BAND MATCH | HELPER | 1 | 0.3 | 200 | 160 |
BAND JOIN | SNL | 2 | 0.55 | 109 | 175 |
COLLAR ALLOWANCE NOSE CUT + SERGING | 3 OL | 1 | 0.35 | 171 | 137 |
BAND TOP (MIDDLE) STC | SNL | 1 | 0.3 | 200 | 160 |
COLLAR MARK SHOULDER PSN | HELPER | 1 | 0.3 | 200 | 160 |
FLAP IRN | IRN | 2 | 0.45 | 133 | 213 |
FLAP MAKE | SNL | 2 | 0.6 | 100 | 160 |
FLAP TOP STC | SNL | 2 | 0.55 | 109 | 175 |
FLAP PEN POINT MARK+ROLLING | SNL | 3 | 0.4 | 150 | 360 |
MARK FOR CUFF MAKE | HELPER | 1 | 0.35 | 171 | 137 |
CUFF MAKE | SNL | 1 | 0.5 | 120 | 96 |
CUFF MAKE | VERT | 1 | 0.4 | 150 | 120 |
CUFF TOP STC | SNL | 2 | 0.6 | 100 | 160 |
BACK PART | |||||
BACK PART DART MAKE | SNL | 1 | 0.25 | 240 | 192 |
MAIN + FIT LBL ATT WT BACK YK | SNL | 2 | 0.3 | 200 | 320 |
BACK YK ATT 3 PARTS | SNL | 2 | 0.28 | 214 | 343 |
BACK YK TOP STC | SNL | 1 | 0.4 | 150 | 120 |
CARE LBL ATT | SNL | 1 | 0.3 | 200 | 160 |
BACK NECK TRIMMING | HELPER | 1 | 0.5 | 120 | 96 |
BACK PART CHECK | QC | ||||
FRONT PART | |||||
BOX PLATE MAKE | K-S | 2 | 0.55 | 109 | 175 |
THREAD CUT | HELPER | 1 | 0.2 | 300 | 240 |
BTN PLATE MAKE | SNL | 1 | 0.5 | 120 | 96 |
FRONT NECK TRIMMING | HELPER | 1 | 0.3 | 200 | 160 |
ASSEMBLY | |||||
BACK + FRONT PART MATCH | HELPER | 1 | 0.2 | 300 | 240 |
SHOULDER JOIN | SNL | 2 | 0.3 | 200 | 320 |
SHOULDER T/S | DNL | 1 | 0.25 | 240 | 192 |
POCKET + FLAP MARK | HELPER | 2 | 0.45 | 133 | 213 |
POCKET ROLLING | SNL | 1 | 0.2 | 300 | 240 |
POCKET IRN | IRN | 2 | 0.2 | 300 | 480 |
PLACKET IRN | IRN | 2 | 0.5 | 120 | 192 |
POCKET MATCH | HELPER | 1 | 0.25 | 240 | 192 |
POCKET JOIN | SNL | 2 | 0.6 | 100 | 160 |
POCKET 1/4 | SNL | 2 | 0.55 | 109 | 175 |
FLAP MATCH | HELPER | 1 | 0.2 | 300 | 240 |
FLAP JOIN | DNL | 2 | 0.5 | 120 | 192 |
NECK SHARING SAFETY STC | SNL | 1 | 0.25 | 240 | 192 |
COLLAR + BODY ASSEMBLY | HELPER | 1 | 0.25 | 240 | 192 |
COLLAR JOIN | SNL | 2 | 0.45 | 133 | 213 |
COLLAR CLOSE TOP STC | SNL | 3 | 0.65 | 92 | 222 |
SLEEVE PLACKET OPEN MARK + CUT | HELPER | 1 | 0.3 | 200 | 160 |
GANBLE JOIN( FOLDER) | SNL | 1 | 0.35 | 171 | 137 |
GANBLE TACK + EXCESS CUT | SNL | 1 | 0.3 | 200 | 160 |
PLACKET JOIN + EDGE TOP STC | SNL | 2 | 0.4 | 150 | 240 |
CUFF JNS PSN MARK | HELPER | 1 | 0.25 | 240 | 192 |
SLEEVE MATCHING | HELPER | 1 | 0.2 | 300 | 240 |
SLEEVE JOIN | 3 OL | 2 | 0.5 | 120 | 192 |
SLEEVE INSIDE ALLOWANCE CUT | HELPER | 1 | 0.25 | 240 | 192 |
ARMHOLE TOP STC ( FOLDER) | DNL | 2 | 0.6 | 100 | 160 |
THEAD CUT + ALLOWANCE CUT | 3OL | 1 | 0.35 | 171 | 137 |
SIDE SEAM TOP STC | FOA | 2 | 0.45 | 133 | 213 |
CUFF JOIN PSN MARK | HELPER | 1 | 0.35 | 171 | 137 |
CUFF JOIN | SNL | 3 | 0.8 | 75 | 180 |
BOTTOM HEM | SNL | 2 | 0.45 | 133 | 213 |
COMFORT LBL JOIN | SNL | 1 | 0.4 | 150 | 120 |
FINAL THREAD CUT | HELPER | 2 | 0.4 | 150 | 240 |
Here,
- IRN – Iron Machine
- SNL – Single needle lock stitch
- 3 OL – 3 thread Overlock
- VERT – Vertical Machine
- DNL – Double needle lockstitch machine
- K-S – Kansai machine
- FOA – Feed of the arm
Operation Breakdown and SMV of Men’s Long Sleeve Shirt excel
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