Operation Breakdown, SMV and Layout of Hoodies Manufacturing

SMV of Hoodies Manufacturing

Hoodies with Kangaroo Pocket

Operation Balancing

Garments Item: Hoodies
Style Ref. : V H UGH Patch
Custom Style :
Buyer Name :
Working Hour : 1
Target : 71
Efficiency : 32
Fabric Type : Fleece , 350 gsm
Line No. :
Allocated MP : 59
Pitch Time : 27
Insert Date Time:
Insert By :
Update Date Time:
Update By :
Remarks : P.Q.-5000 PCs

Operation Bulletin Sheet

Seq. No	Body Part	Operation	Resource	SMV	Target (100%)	Efficiency	Cycle Time(s)	Layout MP
1	Hood	Hood upper two part attach	4T OL Auto	0.3	200	0	18	1
2	Hood	Hood upper topstitch	2NDL FL	0.28	214	0	16.8	1
3	Hood	Hood liner two part join	4T OL Auto	0.3	200	0	18	1
4	Hood	Hood upper n liner two part join	4T OL Auto	0.33	182	0	19.8	1
5	Hood	Bluffstitch hood join seam	1NDL FL	0.4	150	0	24	2
6	Hood	Hood mark n make hole	Snap	0.28	214	0	16.8	1
7	Hood	Eyelets attach at hood	Snap BA	0.35	171	0	21	1
8	Hood	Hood channel make	1NDL FL	0.42	143	0	25.2	2
9	Hood	Hood middle tack	SNL Auto	0.18	333	0	10.8	1
10	Hood	Hood lower edge close	SNL[Chain STS]	0.3	200	0	18	1
11	Hood	Hood crotch tack	SNL Auto	0.24	250	0	14.4	1
12	Pocketing	Pocket position mark	Assistant Operator	0.24	250	0	14.4	1
13	Pocketing	Pocket hem kangaroo pocket	2NDL FL	0.35	171	0	21	1
14	Pocket	Pocket edge press	Sewing Iron	0.4	150	0	24	1
15	Pocketing	Pocket attach and edge close-[Kangaroo]	SNL Auto	0.85	71	0	51	3
16	Pocketing	Pocket excess raw-edge cut	Assistant Operator	0.3	200	0	18	1
17	Pocketing	Pocket opening secure X4	BT	0.4	150	0	24	2
18	Assembly	Front n back part match	Assistant Operator	0.28	214	0	16.8	1
19	Assembly	Shoulder Join with/ without tape	4T OL Auto	0.35	171	0	21	1
20	Sleeve	Sleeve n body match	Assistant Operator	0.35	171	0	21	1
21	Sleeve	Insert Sleeves in hoodies	4T OL Auto	0.56	107	0	33.6	2
22	Sleeve	Armholes topstitch	2NDL FL	0.5	120	0	30	2
23	Label	Care label make	SNL Auto	0.24	250	0	14.4	1
24	Label	Flag label tack at side	SNL Auto	0.26	231	0	15.6
25	Assembly	Side seams ins care label	4T OL Auto	0.8	75	0	48	3
26	Cuff	Cuff join as a circleX2	SNL Auto	0.28	214	0	16.8	1
27	Cuff	Cuff fold into half	Assistant Operator	0.24	250	0	14.4	1
28	Cuff	Cuffs attach at sleeve opening	4T OL Auto	0.5	120	0	30	2
29	Hood	Hood n body match n mark	Assistant Operator	0.3	200	0	18	1
30	Assembly	Hood tack at neck	SNL Auto	0.24	250	0	14.4	1
31	Hood	Hood attach to body	4T OL Auto	0.35	171	0	21	1
32	Assembly	Front neck topstitch	2NDL FL	0.3	200	0	18	1
33	Neck	Tape attach at back neck	SNL Auto	0.35	171	0	21	1
34	Neck	Back neck top stitch	SNL Auto	0.45	133	0	27	2
35	Label	Label make	SNL Auto	0.24	250	0	14.4	1
36	Label	Attach main label at back neck	SNL Auto	0.3	200	0	18	1
37	Assembly	Bottom band join as circle	SNDL Edg, Cutter	0.24	250	0	14.4	1
38	Assembly	Bottom band edges close and mark	SNL[Chain STS]	0.45	133	0	27	2
39	Assembly	Bottom band attach to body	4T OL Auto	0.47	128	0	28.2	2
40	Assembly	Sticker remove and GMTs turn	Assistant Operator	0.26	231	0	15.6	1
41	Cuff	Cuffs topstitch [circular]	2NDL FL	0.45	133	0	27	2
42	Assembly	Bottom band topstitch	2NDL FL	0.45	133	0	27	2
43	Neck	Tie insert at hood chennel	Assistant Operator	0.28	214	0	16.8	1
44	Hood	Secure tie at c/frt hood	BT	0.18	333	0	10.8	1
45	Assembly	Threads trim	Assistant Operator	0.4	150	0	24	1
−	−	−	Total	16	−	−	−	59

SMV Summary of Hoodies Manufacturing

Sewing Helper	3.05
Sewing Machine	12.94
Sewing QI	0
Finishing I/M	0
Finishing QI	0
Poly Helper	0
Packing	0
Hand Tag	0
Total	15.99

Man Power Summary of Hoodies

Sewing Helper	10
Sewing Machine	49
Sewing QI	0
Finishing I/M	0
Finishing QI	0
Poly Helper	0
Packing	0
Hand Tag	0
Total	59

Machine Summary of Hoodies

4T OL Auto	14
2NDL FL	9
1NDL FL	4
Snap	1
Snap BA	1
SNL Auto	13
SNL[Chain STS]	3
BT	3
SNDL Edg Cutter	1
Total	49

Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba