Operation Breakdown, SMV and Layout of Blazer Manufacturing

A blazer is a type of jacked which is preferable by both male and female as a formal dress. Here in this article, you will have an idea of operation breakdown, SMV and layout of blazer manufacturing. As a garments (blazer) manufacturer you must know this. The total SMV is 21.85, Manpower requirement is 79 and the number of machines is 55.

Operation Breakdown, SMV and Layout of Blazer Manufacturing

• Working Hour: 1
• Efficiency: 30
• Pitch Time: .28
• Target: 65

Seq. No	Body Part	Operation	Resource	SMV	Target (100%)	Layout MP
1	Pocketing	Pocket position mark	Assistant Operator	0.48	125	2
2	Pocketing	Fusing attach at pocket edge	Sewing Iron	0.20	300	1
3	Pocketing	Pocket edge neaten	3T OL Auto	0.32	188	1
4	Pocketing	Pocket hem	1NDL FL	0.38	158	1
5	Pocketing	Pre Iron pocket edges	Sewing Iron	0.80	75	3
6	Pocketing	Pocket attach X2	SNL Auto	1.50	40	4
7	Pocketing	Pocket extra rawedge cut	Assistant Operator	0.60	100	2
8	Assembly	Front n back part match	Assistant Operator	0.28	214	1
9	Assembly	Shoulder Join with/ without tape	4T OL Auto	0.30	200	1
10	Sleeve	Sleeve pannel attach	4T OL Auto	0.52	115	2
11	Sleeve	Sleeve n Body match	Assistant Operator	0.35	171	1
12	Sleeve	Insert Sleeves	4T OL Auto	0.56	107	2
13	Sleeve	Fusing attach at sleeves opening	Sewing Iron	0.20	300	1
14	Sleeve	Sleeve edge neaten	3T OL Auto	0.36	167	1
15	Sleeve	Sleeve hems- Flat	1NDL FL	0.40	150	2
16	Sleeve	Sleeve hems Inner tack	SNL Auto	0.36	167	1
17	Label	Care Label Make	SNL Auto	0.24	250	1
18	Assembly	Side/sleeve seams ins care label- LS	4T OL Auto	0.80	75	3
19	Assembly	Fusing attach at bottom n front opening,neckline	Sewing Iron	0.60	100	2
20	Assembly	Bottom edge neaten	3T OL Auto	0.40	150	2
21	Assembly	Bottom hem	1NDL FL	0.45	133	2
22	Collar	Fusing attach at collar/collar stand	Sewing Iron	0.20	300	1
23	Collar	Collar make	4T OL Auto	0.35	171	1
24	Collar	Bluffstitch collar	SNL Auto	0.35	171	1
25	Facing	Fusing attach at facing	Fusing M/C	0.28	214	1
26	Facing	Facing edge neaten	5T OL	0.45	133	2
27	Facing	Facing edge secure	4T OL Auto	0.20	300	1
28	Facing	Facing attach at front part	4T OL Auto	0.60	100	2
29	Assembly	Facing n body mark	Assistant Operator	0.32	188	1
30	Facing	Bluffstitch facing join seam	SNL Auto	1.20	50	4
31	Assembly	Facing tack to body	SNL Auto	0.30	200	1
32	Collar	Collar mark	Assistant Operator	0.20	300	1
33	Collar	Collar stand edge close/ rolling stitch	SNL Auto	0.32	188	1
34	Assembly	Body mark	Assistant Operator	0.22	273	1
35	Collar	Collar tack at neck	SNL Auto	0.28	214	1
36	Collar	Collar attach at neck	SNL Auto	0.45	133	2
–	–	–	Total	21.85	–	79

SMV Summary of Blazer Manufacturing

Sewing Helper	6.08
Sewing Machine	15.77
Sewing QI	0.00
Finishing I/M	0.00
Finishing QI	0.00
Poly Helper	0.00
Packing	0.00
Hand Tag	0.00
Total	21.85

Man Power Summary of Blazer Manufacturing

Sewing Helper	24
Sewing Machine	55
Sewing QI	0
Finishing I/M	0.00
Finishing QI	0
Poly Helper	0
Packing	0
Hand Tag	0
Total	79

Machine Summary of Blazer Manufacturing

3T OL Auto	4
1NDL FL	5
SNL Auto	27
4T OL Auto	13
Fusing M/C	1
5T OL	2
BH Auto	2
BA Auto	1
Total	55

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba