SMV of Hoodies Manufacturing
Hoodies with Kangaroo Pocket
- A hoodie cloth is a jacket, sweatshirts with hood. Kangaroo pocket is open on either side usually use in hoodies. Here given all operation list sequence wise of Hoodies Manufacturing. Here hoodies total SMV is 15.99, 59 manpower required. Operation Breakdown is done by LOGIC software. It is a tool to make style breakdown & machine layout report. There is a calculative & non-calculative method for operation breakdown. It helps to make data bank, style SMV analysis, machine layout & operation balancing. A LOGIC database can be easily interlinked with other software or medium, like Fast-react, ERP, etc.
Operation Balancing
Garments Item: Hoodies
Style Ref. : V H UGH Patch
Custom Style :
Buyer Name :
Working Hour : 1
Target : 71
Efficiency : 32
Fabric Type : Fleece , 350 gsm
Line No. :
Allocated MP : 59
Pitch Time : 27
Insert Date Time:
Insert By :
Update Date Time:
Update By :
Remarks : P.Q.-5000 PCs
Operation Bulletin Sheet
| Seq. No | Body Part | Operation | Resource | SMV | Target (100%) | Efficiency | Cycle Time(s) | Layout MP |
| 1 | Hood | Hood upper two part attach | 4T OL Auto | 0.3 | 200 | 0 | 18 | 1 |
| 2 | Hood | Hood upper topstitch | 2NDL FL | 0.28 | 214 | 0 | 16.8 | 1 |
| 3 | Hood | Hood liner two part join | 4T OL Auto | 0.3 | 200 | 0 | 18 | 1 |
| 4 | Hood | Hood upper n liner two part join | 4T OL Auto | 0.33 | 182 | 0 | 19.8 | 1 |
| 5 | Hood | Bluffstitch hood join seam | 1NDL FL | 0.4 | 150 | 0 | 24 | 2 |
| 6 | Hood | Hood mark n make hole | Snap | 0.28 | 214 | 0 | 16.8 | 1 |
| 7 | Hood | Eyelets attach at hood | Snap BA | 0.35 | 171 | 0 | 21 | 1 |
| 8 | Hood | Hood channel make | 1NDL FL | 0.42 | 143 | 0 | 25.2 | 2 |
| 9 | Hood | Hood middle tack | SNL Auto | 0.18 | 333 | 0 | 10.8 | 1 |
| 10 | Hood | Hood lower edge close | SNL[Chain STS] | 0.3 | 200 | 0 | 18 | 1 |
| 11 | Hood | Hood crotch tack | SNL Auto | 0.24 | 250 | 0 | 14.4 | 1 |
| 12 | Pocketing | Pocket position mark | Assistant Operator | 0.24 | 250 | 0 | 14.4 | 1 |
| 13 | Pocketing | Pocket hem kangaroo pocket | 2NDL FL | 0.35 | 171 | 0 | 21 | 1 |
| 14 | Pocket edge press | Sewing Iron | 0.4 | 150 | 0 | 24 | 1 | |
| 15 | Pocketing | Pocket attach and edge close-[Kangaroo] | SNL Auto | 0.85 | 71 | 0 | 51 | 3 |
| 16 | Pocketing | Pocket excess raw-edge cut | Assistant Operator | 0.3 | 200 | 0 | 18 | 1 |
| 17 | Pocketing | Pocket opening secure X4 | BT | 0.4 | 150 | 0 | 24 | 2 |
| 18 | Assembly | Front n back part match | Assistant Operator | 0.28 | 214 | 0 | 16.8 | 1 |
| 19 | Assembly | Shoulder Join with/ without tape | 4T OL Auto | 0.35 | 171 | 0 | 21 | 1 |
| 20 | Sleeve | Sleeve n body match | Assistant Operator | 0.35 | 171 | 0 | 21 | 1 |
| 21 | Sleeve | Insert Sleeves in hoodies | 4T OL Auto | 0.56 | 107 | 0 | 33.6 | 2 |
| 22 | Sleeve | Armholes topstitch | 2NDL FL | 0.5 | 120 | 0 | 30 | 2 |
| 23 | Label | Care label make | SNL Auto | 0.24 | 250 | 0 | 14.4 | 1 |
| 24 | Label | Flag label tack at side | SNL Auto | 0.26 | 231 | 0 | 15.6 | |
| 25 | Assembly | Side seams ins care label | 4T OL Auto | 0.8 | 75 | 0 | 48 | 3 |
| 26 | Cuff | Cuff join as a circleX2 | SNL Auto | 0.28 | 214 | 0 | 16.8 | 1 |
| 27 | Cuff | Cuff fold into half | Assistant Operator | 0.24 | 250 | 0 | 14.4 | 1 |
| 28 | Cuff | Cuffs attach at sleeve opening | 4T OL Auto | 0.5 | 120 | 0 | 30 | 2 |
| 29 | Hood | Hood n body match n mark | Assistant Operator | 0.3 | 200 | 0 | 18 | 1 |
| 30 | Assembly | Hood tack at neck | SNL Auto | 0.24 | 250 | 0 | 14.4 | 1 |
| 31 | Hood | Hood attach to body | 4T OL Auto | 0.35 | 171 | 0 | 21 | 1 |
| 32 | Assembly | Front neck topstitch | 2NDL FL | 0.3 | 200 | 0 | 18 | 1 |
| 33 | Neck | Tape attach at back neck | SNL Auto | 0.35 | 171 | 0 | 21 | 1 |
| 34 | Neck | Back neck top stitch | SNL Auto | 0.45 | 133 | 0 | 27 | 2 |
| 35 | Label | Label make | SNL Auto | 0.24 | 250 | 0 | 14.4 | 1 |
| 36 | Label | Attach main label at back neck | SNL Auto | 0.3 | 200 | 0 | 18 | 1 |
| 37 | Assembly | Bottom band join as circle | SNDL Edg, Cutter | 0.24 | 250 | 0 | 14.4 | 1 |
| 38 | Assembly | Bottom band edges close and mark | SNL[Chain STS] | 0.45 | 133 | 0 | 27 | 2 |
| 39 | Assembly | Bottom band attach to body | 4T OL Auto | 0.47 | 128 | 0 | 28.2 | 2 |
| 40 | Assembly | Sticker remove and GMTs turn | Assistant Operator | 0.26 | 231 | 0 | 15.6 | 1 |
| 41 | Cuff | Cuffs topstitch [circular] | 2NDL FL | 0.45 | 133 | 0 | 27 | 2 |
| 42 | Assembly | Bottom band topstitch | 2NDL FL | 0.45 | 133 | 0 | 27 | 2 |
| 43 | Neck | Tie insert at hood chennel | Assistant Operator | 0.28 | 214 | 0 | 16.8 | 1 |
| 44 | Hood | Secure tie at c/frt hood | BT | 0.18 | 333 | 0 | 10.8 | 1 |
| 45 | Assembly | Threads trim | Assistant Operator | 0.4 | 150 | 0 | 24 | 1 |
| − | − | − | Total | 16 | − | − | − | 59 |
SMV Summary of Hoodies Manufacturing
| Sewing Helper | 3.05 |
| Sewing Machine | 12.94 |
| Sewing QI | 0 |
| Finishing I/M | 0 |
| Finishing QI | 0 |
| Poly Helper | 0 |
| Packing | 0 |
| Hand Tag | 0 |
| Total | 15.99 |
Man Power Summary of Hoodies
| Sewing Helper | 10 |
| Sewing Machine | 49 |
| Sewing QI | 0 |
| Finishing I/M | 0 |
| Finishing QI | 0 |
| Poly Helper | 0 |
| Packing | 0 |
| Hand Tag | 0 |
| Total | 59 |
Machine Summary of Hoodies
| 4T OL Auto | 14 |
| 2NDL FL | 9 |
| 1NDL FL | 4 |
| Snap | 1 |
| Snap BA | 1 |
| SNL Auto | 13 |
| SNL[Chain STS] | 3 |
| BT | 3 |
| SNDL Edg Cutter | 1 |
| Total | 49 |
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba
Operation Breakdown, SMV and Layout of Hoodies Manufacturing
how did you get the layout mp?
Iwant to know smv of hoodie sweat shirt with zipper