In this article, you will have details of Operation Breakdown, SMV and Layout of Brooke Skirt with manpower requirement and considered efficiency.
- Efficiency = 42%
- Total SMV = 7.9
- Total Manpower Requried = 28
- Total Number of Machine Required = 23
Operation Breakdown, SMV and Layout of Brooke Skirt
Seq. No | Body Part | Operation | Resource | SMV | Target (100%) | Layout MP |
1 | Front Part | Bottom binding n trims | Flat Bed | 0.33 | 182 | 1 |
2 | Assembly | Front n back part match | Assistant Operator | 0.26 | 231 | 1 |
3 | Assembly | Side seam | 4T OL Auto | 0.45 | 133 | 2 |
4 | Assembly | Binding at one side to another around n trim | Flat Bed | 0.90 | 67 | 3 |
5 | Assembly | Mark and side seam topstitch | SNL Auto | 1.00 | 60 | 3 |
6 | Waist Belt | Elastic press,measure & cut | Sewing Iron | 0.20 | 300 | 1 |
7 | Waist Belt | Waistband join as a circle n mark | SNDL Edge Cutter | 0.30 | 200 | 1 |
8 | Waist Belt | Elastic join as a circle & mark | DNL Lock Switch Auto | 0.30 | 200 | 1 |
9 | Waist Belt | Mark n form hole at waistband | Snap | 0.28 | 214 | 1 |
10 | Assembly | Eyelet attach | Snap BA | 0.35 | 171 | 1 |
11 | Waist Belt | Sandwich elastic with waistband & tack | SNL Auto | 0.40 | 150 | 1 |
12 | Waist Belt | Waistband topstitch form channel | KNS | 0.50 | 120 | 2 |
13 | Waist Belt | Waist Band lower edges close & Mark | SNL [Chain STS] | 0.45 | 133 | 2 |
14 | Waist Belt | Attach waistband to the body | 4T OL Auto | 0.50 | 120 | 2 |
15 | Label | Care label make | SNL Auto | 0.24 | 250 | 1 |
16 | Label | Label attach at WB | SNL Auto | 0.35 | 171 | 1 |
17 | Assembly | Sticker remove & GMTs turn | Assistant Operator | 0.26 | 231 | 1 |
18 | Assembly | Drawsting insert through the waist channel | Assistant Operator | 0.30 | 200 | 1 |
19 | Assembly | Drawsting secure at CB waistband | BT | 0.18 | 333 | 1 |
20 | Assembly | Thread trims | Assistant Operator | 0.35 | 171 | 1 |
– | – | – | Total | 7.90 | – | 28 |
SMV Summary of Brooke Skirt
Sewing Helper | 1.37 |
Sewing Machine | 6.53 |
Sewing QI | 0.00 |
Finishing I/M | 0.00 |
Finishing QI | 0.00 |
Poly Helper | 0.00 |
Packing | 0.00 |
Hand Tag | 0.00 |
Total | 7.90 |
Man Power Summary of Brooke Skirt
Sewing Helper | 5 |
Sewing Machine | 23 |
Sewing QI | 0 |
Finishing I/M | 0.00 |
Finishing QI | 0 |
Poly Helper | 0 |
Packing | 0 |
Hand Tag | 0 |
Total | 28 |
Machine Summary of Brooke Skirt
Flat Bed | 4 |
4T OL Auto | 4 |
SNL Auto | 6 |
SNDL Edg Cutter | 1 |
DNL Lock Switch Auto | 1 |
Snap | 1 |
Snap BA | 1 |
KNS | 2 |
SNL[Chain STS] | 2 |
BT | 1 |
Total | 23 |
Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: dibasrmn@gmail.com
LinkedIn: Sharmin Akther Diba
It is very interesting so can you send me also operation breakdown and layout of Vest, Night wear, Knit cardigan, and skirt.