A blazer is a type of jacked which is preferable by both male and female as a formal dress. Here in this article, you will have an idea of operation breakdown, SMV and layout of blazer manufacturing. As a garments (blazer) manufacturer you must know this. The total SMV is 21.85, Manpower requirement is 79 and the number of machines is 55.
Operation Breakdown, SMV and Layout of Blazer Manufacturing
- Working Hour: 1
- Efficiency: 30
- Pitch Time: .28
- Target: 65
Seq. No | Body Part | Operation | Resource | SMV | Target (100%) | Layout MP |
1 | Pocketing | Pocket position mark | Assistant Operator | 0.48 | 125 | 2 |
2 | Pocketing | Fusing attach at pocket edge | Sewing Iron | 0.20 | 300 | 1 |
3 | Pocketing | Pocket edge neaten | 3T OL Auto | 0.32 | 188 | 1 |
4 | Pocketing | Pocket hem | 1NDL FL | 0.38 | 158 | 1 |
5 | Pocketing | Pre Iron pocket edges | Sewing Iron | 0.80 | 75 | 3 |
6 | Pocketing | Pocket attach X2 | SNL Auto | 1.50 | 40 | 4 |
7 | Pocketing | Pocket extra rawedge cut | Assistant Operator | 0.60 | 100 | 2 |
8 | Assembly | Front n back part match | Assistant Operator | 0.28 | 214 | 1 |
9 | Assembly | Shoulder Join with/ without tape | 4T OL Auto | 0.30 | 200 | 1 |
10 | Sleeve | Sleeve pannel attach | 4T OL Auto | 0.52 | 115 | 2 |
11 | Sleeve | Sleeve n Body match | Assistant Operator | 0.35 | 171 | 1 |
12 | Sleeve | Insert Sleeves | 4T OL Auto | 0.56 | 107 | 2 |
13 | Sleeve | Fusing attach at sleeves opening | Sewing Iron | 0.20 | 300 | 1 |
14 | Sleeve | Sleeve edge neaten | 3T OL Auto | 0.36 | 167 | 1 |
15 | Sleeve | Sleeve hems- Flat | 1NDL FL | 0.40 | 150 | 2 |
16 | Sleeve | Sleeve hems Inner tack | SNL Auto | 0.36 | 167 | 1 |
17 | Label | Care Label Make | SNL Auto | 0.24 | 250 | 1 |
18 | Assembly | Side/sleeve seams ins care label- LS | 4T OL Auto | 0.80 | 75 | 3 |
19 | Assembly | Fusing attach at bottom n front opening,neckline | Sewing Iron | 0.60 | 100 | 2 |
20 | Assembly | Bottom edge neaten | 3T OL Auto | 0.40 | 150 | 2 |
21 | Assembly | Bottom hem | 1NDL FL | 0.45 | 133 | 2 |
22 | Collar | Fusing attach at collar/collar stand | Sewing Iron | 0.20 | 300 | 1 |
23 | Collar | Collar make | 4T OL Auto | 0.35 | 171 | 1 |
24 | Collar | Bluffstitch collar | SNL Auto | 0.35 | 171 | 1 |
25 | Facing | Fusing attach at facing | Fusing M/C | 0.28 | 214 | 1 |
26 | Facing | Facing edge neaten | 5T OL | 0.45 | 133 | 2 |
27 | Facing | Facing edge secure | 4T OL Auto | 0.20 | 300 | 1 |
28 | Facing | Facing attach at front part | 4T OL Auto | 0.60 | 100 | 2 |
29 | Assembly | Facing n body mark | Assistant Operator | 0.32 | 188 | 1 |
30 | Facing | Bluffstitch facing join seam | SNL Auto | 1.20 | 50 | 4 |
31 | Assembly | Facing tack to body | SNL Auto | 0.30 | 200 | 1 |
32 | Collar | Collar mark | Assistant Operator | 0.20 | 300 | 1 |
33 | Collar | Collar stand edge close/ rolling stitch | SNL Auto | 0.32 | 188 | 1 |
34 | Assembly | Body mark | Assistant Operator | 0.22 | 273 | 1 |
35 | Collar | Collar tack at neck | SNL Auto | 0.28 | 214 | 1 |
36 | Collar | Collar attach at neck | SNL Auto | 0.45 | 133 | 2 |
– | – | – | Total | 21.85 | – | 79 |
SMV Summary of Blazer Manufacturing
Sewing Helper | 6.08 |
Sewing Machine | 15.77 |
Sewing QI | 0.00 |
Finishing I/M | 0.00 |
Finishing QI | 0.00 |
Poly Helper | 0.00 |
Packing | 0.00 |
Hand Tag | 0.00 |
Total | 21.85 |
Man Power Summary of Blazer Manufacturing
Sewing Helper | 24 |
Sewing Machine | 55 |
Sewing QI | 0 |
Finishing I/M | 0.00 |
Finishing QI | 0 |
Poly Helper | 0 |
Packing | 0 |
Hand Tag | 0 |
Total | 79 |
Machine Summary of Blazer Manufacturing
3T OL Auto | 4 |
1NDL FL | 5 |
SNL Auto | 27 |
4T OL Auto | 13 |
Fusing M/C | 1 |
5T OL | 2 |
BH Auto | 2 |
BA Auto | 1 |
Total | 55 |
Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: dibasrmn@gmail.com
LinkedIn: Sharmin Akther Diba
Hi, Can I get Operation Breakdown with SMV for Casual Jackets?