Operation Breakdown, SMV and Layout of Cody Manufacturing

Cody basically wears under the blazer which ensures proper fit of blazer and gives a stylish look of a person. In this article we will share Operation breakdown, SMV and layout of Cody manufacturing where SMV is 28.14, the total manpower requirement is 88, and the number of machines required is 67.

Operation Breakdown SMV Layout of Cody Manufacturing

Seq. No	Body Part	Operation	Resource	SMV	Target (100%)	Layout MP
1	Front Part	Upper body front two pannel match n join	4T OL Auto	0.40	150	1
2	Pocketing	Pocket position mark	Sewing Helper	0.28	214	1
3	Pocketing	Press welt with fusing paper n mark	Sewing Iron	0.32	188	1
4	Pocketing	Welt attach at pocket position mark	SNL Auto	0.52	115	1
5	Pocketing	Pocket bag attach	SNL Auto	0.52	115	1
6	Pocketing	Cut pocket mouth n form fishtail	Sewing Helper	0.64	94	2
7	Pocketing	Pocket liner attach at pocket position	SNL Auto	0.52	115	1
8	Pocketing	Welt edge secure	4T OL Auto	0.20	300	1
9	Pocketing	Secure fishtaills	SNL Auto	0.48	125	1
10	Pocketing	Pocket bag close	4T OL Auto	0.52	115	1
11	Pocketing	Pocket topstitch with corner close	SNL Auto	0.68	88	2
12	Pocketing	Topstitch pocket bags	SNL Auto	0.54	111	1
13	Pocketing	Secure pocket edges	SNL Auto	0.32	188	1
14	Back Part	Upper body centre back pannel match n join	4T OL Auto	0.25	240	1
15	Back Part	Topstitch on CB seam	SNL Auto	0.35	171	1
16	Back Part	Upper body back side two pannel match n join	4T OL Auto	0.40	150	1
17	Assembly	Front n back part match	Sewing Helper	0.25	240	1
18	Assembly	Shoulder Join with/ without tape	4T OL Auto	0.28	214	1
19	Assembly	Shoulder top-stitch	SNL Auto	0.30	200	1
20	Assembly	Side seam	4T OL Auto	0.40	150	1
21	Back Part	Back part mark for belt position	Sewing Helper	0.16	375	1
22	Back Part	Fusing attach at belt	Sewing Iron	0.16	375	1
23	Back Part	Left n right side belt mark with template	Sewing Helper	0.20	300	1
24	Back Part	Left n right side belt make leaving open end	SNL Auto	0.68	88	2
25	Back Part	Left n right side belt turn with necessary scissoring	Sewing Helper	0.30	200	1
26	Back Part	Left n right side belt topstitch	SNL Auto	0.68	88	2
27	Back Part	Belt edge o/l	4T OL Auto	0.10	600	1
28	Back Part	Belt edge secure	SNL Auto	0.16	375	1
29	Back Part	Belt mark for attach with cross tack	Sewing Helper	0.14	429	1
30	Back Part	Belt attach with cross tack	SNL Auto	0.75	80	2
31	Back Part	Secure belt join	BT	0.24	250	1
32	Front Part	Liner front two pannel match n join	SNL Auto	0.40	150	1
33	Back Part	Liner centre back pannel match n join	4T OL Auto	0.25	240	1
34	Back Part	Liner back side two pannel match n join	4T OL Auto	0.40	150	1
35	Assembly	Front n Back panel match	Sewing Helper	0.25	240	1
36	Assembly	Shoulder Join with/ without tape	4T OL Auto	0.26	231	1
37	Assembly	Liner side seam	4T OL Auto	0.36	167	1
38	Label	Care Label Make	SNL Auto	0.22	273	1
39	Label	Care label tack at side	SNL Auto	0.22	273	1
40	Facing	Fusing attach at facing	Folding	0.50	120	2
41	Facing	Armhole facing circular join	SNL Auto	0.48	125	1
42	Assembly	Facing n body mark	Sewing Helper	0.24	250	1
43	Assembly	Armhole facing tack to liner	SNL Auto	0.40	150	1
44	Assembly	Armhole facing attach to liner	4T OL Auto	0.45	133	2
45	Assembly	Facing join topstitch	SNL Auto	0.60	100	2
46	Assembly	Bottom facing edges join	SNL Auto	0.24	250	1
47	Assembly	Facing attach at bottom	4T OL Auto	0.30	200	1
48	Assembly	Facing join topstitch	SNL Auto	0.45	133	1
49	Assembly	Back neck n front facing edges join	SNL Auto	0.28	214	1
50	Assembly	Facing n body mark	Sewing Helper	0.28	214	1
51	Assembly	Facing tack to body	SNL Auto	0.40	150	1
52	Assembly	Facing attach to front n back neck	4T OL Auto	0.56	107	2
53	Assembly	Facing join topstitch	SNL Auto	0.70	86	2
54	Label	Label position mark	Sewing Helper	0.14	429	1
55	Label	Label Make	SNL Auto	0.20	300	1
56	Back Part	Label attach at back neck	SNL Auto	0.32	188	1
57	Assembly	Upper n liner part tack at underarms, bottom, shoulder neck point n front	SNL Auto	0.80	75	2
58	Assembly	Upper n liner part seam tack at the bottom	SNL Auto	0.50	120	1
59	Assembly	Upper n liner part attach leaving an open edge	4T OL Auto	1.10	55	3
60	Assembly	Bluffstitch on upper n liner part attach seam	SNL Auto	1.30	46	3
61	Assembly	Hand to turn upper n liner part	Sewing Helper	0.40	150	1
62	Assembly	Close open end	SNL Auto	0.32	188	1
63	Assembly	Sticker remove and GMTs turn	Sewing Helper	0.15	400	1
64	Assembly	Topstitch around n armhole	SNL Auto	1.40	43	3
65	Front Part	Mark n make the buttonhole	BH Auto	0.50	120	2
66	Front Part	Mark for buttons x 5	Sewing Helper	0.15	400	1
67	Front Part	Button attach x5 + 1 spare	BA Auto	0.48	125	2
68	Assembly	Thread trim n button close	Sewing Helper	0.40	150	2
–	–	Total	–	28.14	–	88

SMV Summary of Cody Manufacturing

Sewing Helper	4.96
Sewing Machine	23.18
Sewing QI	0
Finishing I/M	0
Finishing QI	0
Poly Helper	0
Packing	0
Hand Tag	0
Total	28.14

Man Power Summary of Cody Manufacturing

Sewing Helper	21
Sewing Machine	67
Sewing QI	0
Finishing I/M	0.00
Finishing QI	0
Poly Helper	0
Packing	0
Hand Tag	0
Total	88

Machine Summary of Cody Manufacturing

4T OL Auto	20
SNL Auto	42
BT	1
BH Auto	2
BA Auto	2
Total	67

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba