Operation Breakdown, SMV and Layout of Jogger Manufacturing - ORDNUR

Jogger with Welt Pocket and Panel

A jogger is a casual bottom item; Welt pocket is an inside pocket with bone covered in the mouth. Here given all operation list sequence wise of jogger manufacturing. Here jogger total SMV is 19.61 and manpower requirement is 72.
This Operation Breakdown is done by LOGIC ERP software, used to prepare operation bulletin & m/c layout & others departmental jobs as well. There is a data bank, style SMV analysis, machine layout & operation balancing. This LOGIC ERP database can be linked with other software & web for different uses.

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Operation Breakdown, SMV and Layout of Jogger Manufacturing Process

SMV Summary of Jogger

Man Power Summary of Jogger

Machine Summary of Jogger

Operation Breakdown, SMV and Layout of Jogger Manufacturing Process

Operation Balancing Sheet of Jogging Pant

Seq. No	Body Part	Operation	Resource	SMV	Target (100%)	Cycle Time(s)	Theoretical MP	Layout MP
1	Front Part	Front leg panel attach	4T OL Auto	1.44	42	86.4	5.33	5
2	Neck	Match n Back panel attach	4T OL Auto	1.44	42	86.4	5.33	5
3	Front Part	Front Rise join	4T OL Auto	0.3	200	18	1.11	1
4	Back Part	Back rise join	4T OL Auto	0.3	200	18	1.11	1
5	Pocketing	Pocket position mark	Assistant Operator	0.32	188	19.2	1.19	1
6	Pocketing	Press welt with fusing paper n mark	Sewing Iron	0.48	125	28.8	1.78	2
7	Pocketing	Pocket welts attach	SNL Auto	0.56	107	33.6	2.07	2
8	Pocketing	Pocket liner attach behind welt	SNL Auto	0.56	107	33.6	2.07	2
9	Pocketing	Cut pocket mouth n form fishtail	Assistant Operator	0.7	86	42	2.59	2
10	Pocketing	Welt edge neaten	4T OL Auto	0.5	120	30	1.85	2
11	Pocketing	Secure fishtails	SNL Auto	0.72	83	43.2	2.67	2.25
12	Pocketing	Topstitch pocket welts with corner	SNL Auto	0.84	71	50.4	3.11	2.75
13	Pocketing	Pocket bag attach	4T OL Auto	0.6	100	36	2.22	2
14	Pocketing	Secure pocket bags OL seam	SNL Auto	0.4	150	24	1.48	1.5
15	Pocketing	Pocket bag tack at side n waist	SNL Auto	0.48	125	28.8	1.78	2
16	Assembly	Front n back part sticker match	Assistant Operator	0.28	214	16.8	1.04	1
17	Assembly	Side mark n tack	SNL Auto	0.56	107	33.6	2.07	2
18	Assembly	Sideseam join	4T OL Auto	0.76	79	45.6	2.81	3
19	Assembly	Inseam join	4T OL Auto	0.64	94	38.4	2.37	2
20	Assembly	Secure crotch point	BT	0.18	333	10.8	0.67	1
21	Assembly	Elastic press and cut to length	Sewing Iron	0.2	300	12	0.74	1
22	Assembly	Elastic join as a circle n mark	DNL Lock Switch Auto	0.3	200	18	1.11	1
23	Waist Belt	Waist band join as circle	SNDL Edg Cutter	0.26	231	15.6	0.96	1
24	Waist Belt	Mark n fusing attach	Sewing Iron	0.28	214	16.8	1.04	1
25	Waist Belt	Mark n form holes at waist band	BH Auto	0.35	171	21	1.3	1
26	Waist Belt	Elastic tack at waistbelt	SNL Auto	0.48	125	28.8	1.78	2
27	Waist Belt	Waist band topstitch form channel	KNS	0.5	120	30	1.85	2
28	Waist Belt	WB lower edge close n mark	SNL[Chain STS]	0.45	133	27	1.67	2
29	Waist Belt	Attach waist band to body	4T OL Auto	0.48	125	28.8	1.78	2
30	Assembly	Care label make	SNL Auto	0.24	250	14.4	0.89	1
31	Assembly	Label attach at back waist	SNL Auto	0.4	150	24	1.48	1.5
32	Assembly	Loop measure cut n attach at inside waist	SNL Auto	0.28	214	16.8	1.04	1
33	Cuff	Cuff join as a circleX2	SNL Auto	0.28	214	16.8	1.04	1
34	Cuff	Cuff fold into half	Assistant Operator	0.24	250	14.4	0.89	1
35	Cuff	Cuff attach at leg opening	4T OL Auto	0.5	120	30	1.85	2
36	Assembly	Sticker remove n GMTs turn	Assistant Operator	0.26	231	15.6	0.96	1
37	Waist Belt	Waist band topstitch	1NDL FL	0.46	130	27.6	1.7	2
38	Pocketing	Secure Pocket corners	BT	0.48	125	28.8	1.78	2
39	Assembly	Drawstring insert through the waist channel	Assistant Operator	0.3	200	18	1.11	1
40	Waist Belt	Secure tie at CB waist band	BT	0.18	333	10.8	0.67	1
41	Assembly	Drawstring end knot make	Assistant Operator	0.28	214	16.8	1.04	1
42	Assembly	Thread trim	Assistant Operator	0.35	171	21	1.3	1
–	–	–	Total	19.6	–	–	72.63	72

Operation Breakdown, SMV and Layout of Jogger Manufacturing Process

SMV Summary of Jogger

Sewing Helper	3.69
Sewing Machine	15.92
Sewing QI	0
Finishing I/M	0
Finishing QI	0
Poly Helper	0
Packing	0
Hand Tag	0
Total	19.61

Man Power Summary of Jogger

Sewing Helper	13
Sewing Machine	59
Sewing QI	0
Finishing I/M	0
Finishing QI	0
Poly Helper	0
Packing	0
Hand Tag	0
Total	72

Machine Summary of Jogger

4T OL Auto	25
SNL Auto	21
BT	4
DNL Lock Switch Auto	1
SNDL Edg Cutter	1
BH Auto	1
KNS	2
SNL[Chain STS]	2
1NDL FL	2
Total	59

Balancing Graph of Jogger Manufacturing

Operation Breakdown, SMV and Layout of Jogger Manufacturing

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