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Operation Breakdown, SMV and Layout of Lingerie

By Nahian Mahmud Shaikat August 7, 2019 August 7, 2019 Apparel, Industrial Engineering (IE)

Operation Breakdown, SMV and Layout of Lingerie Manufacturing

Lingerie is undergarments of women which includes bra, panty. Lingerie is made based on the customer’s requirement which can be varied by color, size, and materials used. Here in this article, our focus is on panty of girls where we will show operation breakdown, SMV and layout of lingerie manufacturing. The Maximum Operator 20 person is Required, machine required is 13 unit and Total SMV is 4.52 for lingerie (panty).

SMV of Lingerie Manufacturing

SQ NO	OPERATION DESCRIPTION	M/C TYPE	SMV	TGT. AT 100%	TML	AML
1	Attach frt panel to back	1 Z/Z	0.829	72	2.39	2.0
2	Join front gusset seam	4TH/OL	0.286	210	0.82	1.0
3	Attach lace trim to front panel x 2	2FL/ CB	0.565	106	1.63	1.0
4	Attach waist elastic circular short	3FL/LA	0.482	124	1.39	2.0
5	Secure labels to the wrong side of waist elastic join	SNLS	0.259	232	0.75
6	Turn back waist elastic & x/st topstitch down	1 Z/Z	0.603	100	1.73	2.0
7	Attach. Elastic to leg	3FL/LA	0.470	128	1.35	2.0
8	Join back gusset seam	3FL/ FB	0.431	139	1.24	1.0
9	Secure back gusset seam x 2	B/T	0.393	153	1.13	1.0
10	Spot tack attach bow central on front waist	B/A	0.199	302	0.57	1.0
11	Exam	–	–	–	–	–
12	Folding & pack	–	–	–	–	–
–	TOTAL	–	4.52	–	13	13.0

Machine Summary

MACHINE TYPE	SHORT CODE	REQUIRED QTY
4 Thread Over Lock	4TH/OL	1
2 Needle Flat lock Cover Seam Cylinder Bed	2FL/ CB	1
3 Needle Flat lock Cover Seam Flat Bed	3FL/ FB	1
3-Needle RHK Flat Lock Latch Attached Machine	3FL/LA	4
Button Attach	B/A	1
Bar Tack	B/T	1
1 Step Zig Zag	1 Z/Z	4
Total	–	13

Written by
A.M. Amirul Islam (Washim)
Email: [email protected]
Linkedin: A.M. Amirul Islam

No comments

Operation Breakdown, SMV and Layout of Shimmer Dress

By Nahian Mahmud Shaikat August 7, 2019 August 7, 2019 Apparel, Industrial Engineering (IE)

Operation Breakdown, SMV and Layout of Shimmer Dress

Shimmer dress specially made for girls which are used on different occasions around the world by the models or celebrities. The shimmer gives a girl a gorgeous look. The dress is come up with different colors with a shiny outlook. Here in this article, you will have operation breakdown, SMV and layout of shimmer dress manufacturing. Total Manpower Requirement = 27 Person for garments production, Total Machine Requirement is 27 and Total SMV of shimmer dress manufacturing is 17.60.

SQ NO	OPERATION DESCRIPTION	M/C TYPE	SMV	TML	AML
1	Msr & cut tape to length & tape thru zip & l/s secure	SNLS	0.442	0.68	1.0
2	Attach tape to lower edge of inner collar	SNLS	0.667	1.02	1.0
3	Join inner & outer collar at outer edges	4TH/OL	0.667	1.02	1.0
4	Bluffstitch inner & outer collar	SNLS	0.683	1.05	1.0
5	Shoulders with / without tape	4TH/OL	0.625	0.96	1.0
6	Insert sleeves	4TH/OL	0.920	1.41	1.5
7	Mark & attach outer collar onto neck edges	4TH/OL	0.750	1.15	1.0
8	Mark & l/s attach frt pkt linner to frt pnl at pkt opening	SNLS	0.667	1.02	2.0
9	Snip, turn & l/s topstitch front pocket openings to form welt effect	SNLS	0.850	1.30	1.0
10	Close frt linner to bk pkt bags	4TH/OL	0.500	0.77	1.5
11	Secure tack pkt bags into pos at sideseams	SNLS	0.720	1.10	2.0
12	Sides/sleeves long wrap inc labels	4TH/OL	1.500	2.30	2.0
13	Hem wrap	2FL/L-C	0.917	1.41	1.0
14	Mark & l/s attach zip to CF inside	SNLS	2.500	3.84	2.0
15	Bagout inner collar at CF neck on zipper edge	SNLS	0.500	0.77	2.0
16	Neaten Centre body from collar edge to hem edge	4TH/OL	1.167	1.79	1.0
17	Topstitch zip into pos	SNLS	0.660	1.01	1.0
18	Close inner collar tape seam with loop	SNLS	0.750	1.15	2.0
19	Cuffs (circular) long slv dress	2FL/ SCB	0.819	1.26	1.0
20	iron fleece/toweling/ knitted long wrap	–	1.167	1.79	1.0
21	Form back neck loop, msr & cut to length	2FL/ CB	0.129	0.20	–
–	Total	–	17.60	27.0	27

Machine Summary of Shimmer Dress

Machine Type	Short Code	Required QTY
Single Needle Lock Stitch	SNLS	15
4 Thread Over Lock	4TH/OL	9
2 Needle Flat Lock Cover Seam Small Cylinder Bed	2FL/SCB	1
2 Needle Flat Lock Cover Seam Cylinder Bed	2FL/CB	1
2 Needle Flat Lock Cover Seam Left Side Cutter	2FL/L-C	1
Total	–	27

Written by
A.M. Amirul Islam (Washim)
Email: [email protected]
Linkedin: A.M. Amirul Islam

No comments

Operation Breakdown, SMV and Layout of Ladies Overall

By Nahian Mahmud Shaikat July 31, 2019 July 31, 2019 Apparel, Industrial Engineering (IE)

Operation Breakdown, SMV and Layout of Ladies Overall

In this article, you will have details of Operation Breakdown, SMV and Layout of Ladies Overall

Allocated ManPower = 77 Person
Total SMV = 32.93
Number of Machine = 53 Unit

SEQ NO	OPERATION	M/C Types	SMV	MP
1	Front pocket position mark	MNL	0.44	1
2	Pocket edges hem	2FL/ SCY	0.32	1
3	Pre iron pocket edges	IRON	0.70	1
4	Pocket attach	SNLS	1.20	2
5	Pocket extra raw edges cut	MNL	0.50	1
6	Back pocket & flap position mark	MNL	0.52	1
7	Fusing attach at pocket edge	IRON	0.20	1
8	Pocket edges hem	2FL/ SCY	0.30	1
9	Pocket press	IRON	0.70	1
10	Pocket attach at back part	SNLS	1.20	2
11	Pocket extra raw edges cut	MNL	0.50	1
12	Fusing attach at flap	IRON	0.24	1
13	Flap make	SNLS	0.80	1
14	Pocket flap edge cut & turn with press	IRON	0.40	1
15	Flap 1/16 topstitch	SNLS	0.80	1
16	Flap 1/4 topstitch	SNLS	0.75	1
17	Flap attach n topstitch	SNLS	0.88	2
18	Rise join keeping front rise upto cutmark open	4TH/OL	0.65	1
19	Front rise upper tack	SNLS	0.18	1
20	Front & back part match	MNL	0.28	1
21	Side mark	MNL	0.30	1
22	Care label make	SNLS	0.24	1
23	Side seam join inserting care label	4TH/OL	0.80	1
24	Sleeve mark for tape attach	MNL	0.44	1
25	Sleeve tape attach & cut	FOA	0.88	2
26	Sleeve & body sticker match	MNL	0.35	1
27	Insert raglan sleeve to body	4TH/OL	1.10	2
28	Body mark to cut	MNL	0.18	1
29	Body cut	MNL	0.20	1
30	Collar fold & edge tack	SNLS	0.28	1
31	Collar edge close & mark	SNCS	0.30	1
32	Collar tack to body	SNLS	0.28	1
33	Collar attach to body	4TH/OL	0.30	1
34	Neck topstitch	1FL/ CY	0.42	1
35	Zipper runner secure tack & zipper edge fold tack	SNLS	0.40	1
36	Zipper edge binding & cut	1FL/BIN	0.56	1
37	Binding edges tack & cut	SNLS	0.32	1
38	Side seam join	4TH/OL	0.42	1
39	Mark & make hole	B/H	0.36	1
40	Tie cut to length	MNL	0.20	1
41	Tie edge fold & tack	SNLS	0.36	1
42	Tie edge secure to hole	SNLS	0.40	1
43	Elastic press & cut to length *3	IRON	0.36	1
44	Elastic sandwich tack	SNLS	0.40	1
45	Elastic attach at both side of waist tunnel	3TH O/L	0.60	1
46	Top & bottom part match	MNL	0.28	1
47	Tunnel part attach	4TH/OL	0.90	2
48	Zipper n body mark	MNL	0.35	1
49	Mark & fistail cut	MNL	0.30	1
50	Zipper tack	SNLS	0.28	1
51	Zipper attach	SNLS	1.00	2
52	Zipper base neaten	4TH/OL	0.16	1
53	Zipper base secure	SNLS	0.18	1
54	Elastic join as a circle	DNLS	0.30	1
55	Cuff join as a circle	SNLS	0.30	1
56	Elastic attach to cuff	3TH O/L	0.40	1
57	Cuff fold & tack	SNLS	0.40	1
58	Cuff edge close & mark	SNCS	0.45	1
59	Cuff attach at leg	4TH/OL	0.50	1
60	Sticker remove & gmt turn	MNL	0.35	1
61	Sleeve edge neaten	3TH O/L	0.42	1
62	Sleeve hem	1FL/ CY	0.50	1
63	Zipper topstitch	SNLS	1.10	2
64	Label position mark	MNL	0.16	1
65	Label attach	SNLS	0.30	1
66	Button position mark	MNL	0.44	1
67	Button attach to pocket & flap	B/A	1.20	2
68	Thread trim, Zipper & button close	MNL	0.65	1
–	Total	–	32.93	77

Operation Breakdown, SMV and Layout of Ladies Overall

Machine Summary of Ladies Overall

Code	Machine name	Quantity
SNLS	Single Needle Lock Stitch	27
SNCS	Single Needle Chain Stitch	2
DNLS	Double Needle Lock Stitch	1
3TH O/L	3 Thread Over Lock	3
4TH/OL	4 Thread Over Lock	10
2FL/ SCY	2 Needle Flat lock Small Cylinder Bed	2
1FL/ CY	1 Needle Flat lock Cylinder Bed	2
1FL/BIN	1 Needle Flat lock Binding Machine	1
B/A	Button Attach	2
B/H	Button Hole	1
FOA	Feed Of The Arm	2
–	Total No of Machines	53

Manpower Summary of Ladies Overall

MNL	Manual (Helper)	18
IRON	Iron With Table	6
–	Total No of Manpower	77

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba

No comments

Operation Breakdown, SMV and Layout of Kids Overall Hoodie

By Nahian Mahmud Shaikat July 31, 2019 July 31, 2019 Apparel, Industrial Engineering (IE)

Operation Breakdown, SMV and Layout of Kids Overall Hoodie

In this article, you will have details of Operation Breakdown sheet, SMV and Layout of Kids Overall Hoodie.

Allocated ManPower = 77 Person
Total SMV = 21.60
Number of Machine = 59 Unit

Seq. No	Body Part	Operation	Resource	SMV	Layout MP
1	Label	Care Label make	SNL Auto	0.24	1
2	Pocketing	Pocket position mark	Assistant Operator	0.24	1
3	Pocketing	Pocket hem	2NDL FL	0.28	1
4	Label	Patch label position mark	Assistant Operator	0.16	1
5	Label	Patch label attach at pocket	SNL Auto	0.36	1
6	Pocketing	Pre Iron pocket [email protected]	Sewing Iron	0.35	1
7	Pocketing	Pocket attach and edge close-[Kangaroo]	SNL Auto	0.60	2
8	Pocketing	Pocket excess raw-edge cut	Assistant Operator	0.30	1
9	Sleeve	Sleeve n Body match	Assistant Operator	0.35	1
10	Sleeve	Sleeve attach	4T OL Auto	0.60	2
11	Hood	Hood upper three part join	4T OL Auto	0.50	2
12	Hood	Hood linner two part join	4T OL Auto	0.26	1
13	Hood	Hood upper n liner opening join	4T OL Auto	0.30	1
14	Hood	Bluffstitch hood join seam	1NDL FL	0.37	1
15	Hood	Hood channel make	1NDL FL	0.40	1
16	Hood	Bridge cut n hood middle tack with linking	SNL Auto	0.30	1
17	Hood	Hood lower edge close	SNL[Chain STS]	0.30	1
18	Front Part	Body mark	Assistant Operator	0.24	1
19	Front Part	Cut C/frt and form fishtail	Assistant Operator	0.26	1
20	Placket	Fusing attach at placket n half fold	Sewing Iron	0.25	1
21	Placket	Placket edge rolling	SNL Auto	0.30	1
22	Placket	Placket Draw with template	Assistant Operator	0.20	1
23	Placket	Placket attach	SNL Auto	0.48	2
24	Placket	Placket 1/16 top stich	SNL Auto	0.22	1
25	Hood	Hood n body match n mark	Assistant Operator	0.30	1
26	Hood	Hood tack at neck	SNL Auto	0.28	1
27	Hood	Hood attach	4T OL Auto	0.35	1
28	Placket	Placket nose tack with hood	SNL Auto	0.48	2
29	Neck	Neck tape attach n trim	SNL Auto	0.38	1
30	Placket	Placket close	SNL Auto	0.24	1
31	Label	Label position mark	Assistant Operator	0.16	1
32	Neck	Neck top stitch insert label	SNL Auto	0.48	2
33	Placket	Secure fishtail	SNL Auto	0.24	1
34	Placket	Placket box make with cross tack	SNL Auto	0.44	2
35	Assembly	Side/ sleeve seam insert care label, placket base o/l	4T OL Auto	0.62	2
36	Cuff	Cuff join as a circle x2	SNDL Edg Cutter	0.28	1
37	Cuff	Cuff fold into half	Assistant Operator	0.24	1
38	Cuff	Cuff attach at sleeve opening	4T OL Auto	0.45	2
39	Assembly	Gusset attach at back part	4T OL Auto	0.30	1
40	Cuff	Cuff attach at leg opening	4T OL Auto	0.45	2
41	Placket	Fusing attach at placket	Sewing Iron	0.32	1
42	Placket	Placket make Lower	SNL Auto	0.60	2
43	Placket	Placket make upper	SNL Auto	0.60	2
44	Placket	Placket turn n edge close	SNL Auto	1.00	3
45	Placket	Placket inner/lower edge tack	SNL Auto	0.48	2
46	Placket	Placket attach	4T OL Auto	0.70	2
47	Placket	Placket topstitch	SNL Auto	0.88	3
48	Placket	Secure placket base	SNL Auto	0.18	1
49	Assembly	Sticker remove and GMTs turn	Assistant Operator	0.25	1
50	Placket	Button position mark X7	Assistant Operator	0.32	1
51	Placket	Button attach x7 + 1 spare	Snap BA	0.96	3
52	Placket	Button position mark	Assistant Operator	0.32	1
53	Placket	Button attach x7	Snap BA	0.84	3
54	Assembly	Thread trim n button close	Assistant Operator	0.60	2
–	–	–	Total	21.60	77

Operation Breakdown, SMV and Layout of Kids Overall Hoodie

SMV Summary of Kids Overall Hoodie

Sewing Helper	4.86
Sewing Machine	16.74
Sewing QI	0.00
Finishing I/M	0.00
Finishing QI	0.00
Poly Helper	0.00
Packing	0.00
Hand Tag	0.00
Total	21.60

Manpower Summary of Kids Overall Hoodie

Sewing Helper	18
Sewing Machine	59
Sewing QI	0
Finishing I/M	0.00
Finishing QI	0
Poly Helper	0
Packing	0
Hand Tag	0
Total	77

Machine Summary of Kids Overall Hoodie

SNL Auto	32
2NDL FL	1
4T OL Auto	16
1NDL FL	2
SNL[Chain STS]	1
SNDL Edg Cutter	1
Snap BA	6
Total	59

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba

No comments

Operation Breakdown, SMV and Layout of Brooke Short Pant

By Nahian Mahmud Shaikat July 30, 2019 November 16, 2019 Apparel, Industrial Engineering (IE)

Operation Breakdown, SMV and Layout of Brooke Short Pant

In this article, you will get details of Operation Breakdown, SMV and Layout of Brooke Short Pant with efficiency and manpower requirements.

Efficiency = 49%
Total SMV = 9.32
Manpower Required = 32
Number of Machine Required = 27

Seq. No	Body Part	Operation	Resource	SMV	Layout MP
1	Front Part	Front rise join	4T OL Auto	0.26	1
2	Back Part	Back rise join	4T OL Auto	0.30	1
3	Assembly	Left n right leg match	Sewing Helper	0.26	1
4	Assembly	Inseam join	4T OL Auto	0.18	1
5	Assembly	Pannel edge neaten	OL Cutter	0.36	1
6	Assembly	Side pannel attach	4T OL Auto	0.80	3
7	Assembly	Binding at one side to another around n trim	Flat Bed	1.10	3
8	Assembly	Mark and side seam topstitch	SNL Auto	1.20	3
9	Assembly	Secure Crotch point	BT	0.16	1
10	Waist Belt	Elastic press,measure & cut	Sewing Iron	0.20	1
11	Waist Belt	Waistband join as a circle n mark	SNDL Edge Cutter	0.30	1
12	Waist Belt	Elastic join as a circle & mark	DNL Lock Switch Auto	0.30	1
13	Waist Belt	Mark n form hole at waistband	BH Auto	0.35	1
14	Waist Belt	Sandwich elastic with waistband & tack	SNL Auto	0.40	1
15	Waist Belt	Waistband topstitch form channel	KNS	0.50	2
16	Waist Belt	Waist Band lower edges close & Mark	SNL[Chain STS]	0.45	2
17	Waist Belt	Attach waistband to the body	4T OL Auto	0.50	2
18	Label	Care label make	SNL Auto	0.24	1
19	Label	Label attach at WB	SNL Auto	0.35	1
20	Assembly	Sticker remove & GMTs turn	Sewing Helper	0.26	1
21	Assembly	Drawsting insert through the waist channel	Sewing Helper	0.30	1
22	Assembly	Drawsting secure at CB waistband	BT	0.18	1
23	Assembly	Thread trims	Sewing Helper	0.35	1
–	–	–	Total	9.30	32

Operation Breakdown, SMV and Layout of Brooke Short Pant

SMV Summary of Brooke Short Pant

Sewing Helper	1.37
Sewing Machine	7.93
Sewing QI	0.00
Finishing I/M	0.00
Finishing QI	0.00
Poly Helper	0.00
Packing	0.00
Total	9.30

Machine Summary of Brooke Short Pant

4T OL Auto	8
OL Cutter	1
Flat Bed	3
SNL Auto	6
BT	2
SNDL Edge Cutter	1
DNL Lock Switch Auto	1
BH Auto	1
KNS	2
SNL[Chain STS]	2
Total	27

Man Power SUmmary of Brooke Short Pant

Sewing Helper	5
Sewing Machine	27
Sewing QI	0
Finishing I/M	0.00
Finishing QI	0
Poly Helper	0
Packing	0
Hand Tag	0
Total	32

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba

No comments

Operation Breakdown, SMV and Layout of Brooke Skirt

By Nahian Mahmud Shaikat July 30, 2019 September 21, 2019 Apparel, Industrial Engineering (IE)

Operation Breakdown, SMV and Layout of Brooke Skirt

In this article, you will have details of Operation Breakdown, SMV and Layout of Brooke Skirt with manpower requirement and considered efficiency.

Efficiency = 42%
Total SMV = 7.9
Total Manpower Requried = 28
Total Number of Machine Required = 23

Seq. No	Body Part	Operation	Resource	SMV	Target (100%)	Layout MP
1	Front Part	Bottom binding n trims	Flat Bed	0.33	182	1
2	Assembly	Front n back part match	Assistant Operator	0.26	231	1
3	Assembly	Side seam	4T OL Auto	0.45	133	2
4	Assembly	Binding at one side to another around n trim	Flat Bed	0.90	67	3
5	Assembly	Mark and side seam topstitch	SNL Auto	1.00	60	3
6	Waist Belt	Elastic press,measure & cut	Sewing Iron	0.20	300	1
7	Waist Belt	Waistband join as a circle n mark	SNDL Edge Cutter	0.30	200	1
8	Waist Belt	Elastic join as a circle & mark	DNL Lock Switch Auto	0.30	200	1
9	Waist Belt	Mark n form hole at waistband	Snap	0.28	214	1
10	Assembly	Eyelet attach	Snap BA	0.35	171	1
11	Waist Belt	Sandwich elastic with waistband & tack	SNL Auto	0.40	150	1
12	Waist Belt	Waistband topstitch form channel	KNS	0.50	120	2
13	Waist Belt	Waist Band lower edges close & Mark	SNL [Chain STS]	0.45	133	2
14	Waist Belt	Attach waistband to the body	4T OL Auto	0.50	120	2
15	Label	Care label make	SNL Auto	0.24	250	1
16	Label	Label attach at WB	SNL Auto	0.35	171	1
17	Assembly	Sticker remove & GMTs turn	Assistant Operator	0.26	231	1
18	Assembly	Drawsting insert through the waist channel	Assistant Operator	0.30	200	1
19	Assembly	Drawsting secure at CB waistband	BT	0.18	333	1
20	Assembly	Thread trims	Assistant Operator	0.35	171	1
–	–	–	Total	7.90	–	28

Operation Breakdown, SMV and Layout of Brooke Skirt

SMV Summary of Brooke Skirt

Sewing Helper	1.37
Sewing Machine	6.53
Sewing QI	0.00
Finishing I/M	0.00
Finishing QI	0.00
Poly Helper	0.00
Packing	0.00
Hand Tag	0.00
Total	7.90

Man Power Summary of Brooke Skirt

Sewing Helper	5
Sewing Machine	23
Sewing QI	0
Finishing I/M	0.00
Finishing QI	0
Poly Helper	0
Packing	0
Hand Tag	0
Total	28

Machine Summary of Brooke Skirt

Flat Bed	4
4T OL Auto	4
SNL Auto	6
SNDL Edg Cutter	1
DNL Lock Switch Auto	1
Snap	1
Snap BA	1
KNS	2
SNL[Chain STS]	2
BT	1
Total	23

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba

Category: Industrial Engineering (IE)

Operation Breakdown, SMV and Layout of Lingerie

Operation Breakdown, SMV and Layout of Lingerie Manufacturing

SMV of Lingerie Manufacturing

Machine Summary

Operation Breakdown, SMV and Layout of Shimmer Dress

Operation Breakdown, SMV and Layout of Shimmer Dress

Machine Summary of Shimmer Dress

Operation Breakdown, SMV and Layout of Ladies Overall

Operation Breakdown, SMV and Layout of Ladies Overall

Machine Summary of Ladies Overall

Manpower Summary of Ladies Overall

Operation Breakdown, SMV and Layout of Kids Overall Hoodie

Operation Breakdown, SMV and Layout of Kids Overall Hoodie

SMV Summary of Kids Overall Hoodie

Manpower Summary of Kids Overall Hoodie

Machine Summary of Kids Overall Hoodie

Operation Breakdown, SMV and Layout of Brooke Short Pant

Operation Breakdown, SMV and Layout of Brooke Short Pant

SMV Summary of Brooke Short Pant

Machine Summary of Brooke Short Pant

Man Power SUmmary of Brooke Short Pant

Operation Breakdown, SMV and Layout of Brooke Skirt

Operation Breakdown, SMV and Layout of Brooke Skirt

SMV Summary of Brooke Skirt

Man Power Summary of Brooke Skirt

Machine Summary of Brooke Skirt

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