Operation Breakdown, SMV and Layout of Lingerie

Operation Breakdown, SMV and Layout of Lingerie Manufacturing

Lingerie is undergarments of women which includes bra, panty. Lingerie is made based on the customer’s requirement which can be varied by color, size, and materials used. Here in this article, our focus is on panty of girls where we will show operation breakdown, SMV and layout of lingerie manufacturing. The Maximum Operator 20 person is Required, machine required is 13 unit and Total SMV is 4.52 for lingerie (panty).

Operation Breakdown, SMV and Layout of Lingerie Manufacturing

SMV of Lingerie Manufacturing

SQ NOOPERATION DESCRIPTIONM/C  TYPESMVTGT. AT 100%TMLAML
1Attach frt panel to back1 Z/Z0.829722.392.0
2Join front gusset seam4TH/OL0.2862100.821.0
3Attach lace trim to front panel x 22FL/ CB0.5651061.631.0
4Attach waist elastic circular short3FL/LA0.4821241.392.0
5Secure labels to the wrong side of waist elastic joinSNLS0.2592320.75
6Turn back waist elastic & x/st topstitch down1 Z/Z0.6031001.732.0
7Attach. Elastic to leg3FL/LA0.4701281.352.0
8Join back gusset seam3FL/ FB0.4311391.241.0
9Secure back gusset seam x 2B/T0.3931531.131.0
10Spot tack attach bow central on front waistB/A0.1993020.571.0
11Exam
12Folding & pack
TOTAL4.521313.0

Machine Summary

MACHINE TYPESHORT CODEREQUIRED QTY
4 Thread Over Lock4TH/OL1
2 Needle Flat lock Cover Seam Cylinder Bed2FL/ CB1
3 Needle Flat lock Cover Seam  Flat  Bed3FL/ FB1
3-Needle RHK Flat Lock Latch Attached Machine3FL/LA4
Button AttachB/A1
Bar TackB/T1
1 Step Zig Zag1 Z/Z4
Total13

Written by
A.M. Amirul Islam (Washim)
Email: [email protected]
Linkedin: A.M. Amirul Islam

Operation Breakdown, SMV and Layout of Shimmer Dress

Operation Breakdown, SMV and Layout of Shimmer Dress

Shimmer dress specially made for girls which are used on different occasions around the world by the models or celebrities. The shimmer gives a girl a gorgeous look. The dress is come up with different colors with a shiny outlook. Here in this article, you will have operation breakdown, SMV and layout of shimmer dress manufacturing. Total Manpower Requirement = 27 Person for garments production, Total Machine Requirement is 27 and Total SMV of shimmer dress manufacturing is 17.60.

Operation Breakdown, SMV and Layout of Shimmer Dress Manufacturing
SQ NOOPERATION DESCRIPTIONM/C  TYPESMVTMLAML
1Msr & cut tape to length & tape thru zip & l/s secureSNLS0.4420.681.0
2Attach tape to lower edge of inner collarSNLS0.6671.021.0
3Join inner & outer collar at outer edges4TH/OL0.6671.021.0
4Bluffstitch inner & outer collarSNLS0.6831.051.0
5Shoulders with / without tape4TH/OL0.6250.961.0
6Insert sleeves4TH/OL0.9201.411.5
7Mark & attach outer collar onto neck edges4TH/OL0.7501.151.0
8Mark & l/s attach frt pkt linner to frt pnl at pkt openingSNLS0.6671.022.0
9Snip, turn & l/s topstitch front pocket openings to form welt effectSNLS0.8501.301.0
10Close frt linner to bk pkt bags4TH/OL0.5000.771.5
11Secure tack pkt bags into pos at sideseamsSNLS0.7201.102.0
12Sides/sleeves long wrap inc labels4TH/OL1.5002.302.0
13Hem wrap2FL/L-C0.9171.411.0
14Mark & l/s attach zip to CF insideSNLS2.5003.842.0
15Bagout inner collar at CF neck on zipper edgeSNLS0.5000.772.0
16Neaten Centre body from collar edge to hem edge4TH/OL1.1671.791.0
17Topstitch zip into posSNLS0.6601.011.0
18Close inner collar tape seam  with loopSNLS0.7501.152.0
19Cuffs (circular) long slv dress2FL/ SCB0.8191.261.0
20iron fleece/toweling/ knitted long wrap1.1671.791.0
21Form back neck loop, msr & cut to length2FL/ CB0.1290.20
Total17.6027.027

Machine Summary of Shimmer Dress

Machine TypeShort CodeRequired QTY
Single Needle Lock StitchSNLS15
4 Thread Over Lock4TH/OL9
2 Needle Flat Lock Cover Seam Small Cylinder Bed2FL/SCB1
2 Needle Flat Lock Cover Seam Cylinder Bed2FL/CB1
2 Needle Flat Lock Cover Seam Left Side Cutter2FL/L-C1
Total27

Written by
A.M. Amirul Islam (Washim)
Email: [email protected]
Linkedin: A.M. Amirul Islam

Operation Breakdown, SMV and Layout of Ladies Overall

Operation Breakdown, SMV and Layout of Ladies Overall

In this article, you will have details of Operation Breakdown, SMV and Layout of Ladies Overall

  • Allocated ManPower = 77 Person
  • Total SMV = 32.93
  • Number of Machine = 53 Unit
SEQ NOOPERATIONM/C
Types
SMVMP
1Front pocket position markMNL0.441
2Pocket edges hem2FL/ SCY0.321
3Pre iron pocket edgesIRON0.701
4Pocket attachSNLS1.202
5Pocket extra raw edges cutMNL0.501
6Back pocket & flap position markMNL0.521
7Fusing attach at pocket edgeIRON0.201
8Pocket edges hem2FL/ SCY0.301
9Pocket pressIRON0.701
10Pocket attach at back partSNLS1.202
11Pocket extra raw edges cutMNL0.501
12Fusing attach at flapIRON0.241
13Flap makeSNLS0.801
14Pocket flap edge cut & turn with pressIRON0.401
15Flap 1/16 topstitchSNLS0.801
16Flap 1/4 topstitchSNLS0.751
17Flap attach n topstitchSNLS0.882
18Rise join keeping front rise upto cutmark open4TH/OL0.651
19Front rise upper tackSNLS0.181
20Front & back part matchMNL0.281
21Side markMNL0.301
22Care label makeSNLS0.241
23Side seam join inserting care label4TH/OL0.801
24Sleeve mark for tape attachMNL0.441
25Sleeve tape attach & cutFOA0.882
26Sleeve & body sticker matchMNL0.351
27Insert raglan sleeve to body4TH/OL1.102
28Body mark to cutMNL0.181
29Body cutMNL0.201
30Collar fold & edge tackSNLS0.281
31Collar edge close & markSNCS0.301
32Collar tack to bodySNLS0.281
33Collar attach to body4TH/OL0.301
34Neck topstitch1FL/ CY0.421
35Zipper runner secure tack & zipper edge fold tackSNLS0.401
36Zipper edge binding & cut1FL/BIN0.561
37Binding edges tack & cutSNLS0.321
38Side seam join4TH/OL0.421
39Mark & make holeB/H0.361
40Tie cut to lengthMNL0.201
41Tie edge fold & tackSNLS0.361
42Tie edge secure to holeSNLS0.401
43Elastic press & cut to length *3IRON0.361
44Elastic sandwich tackSNLS0.401
45Elastic attach at both side of waist tunnel3TH O/L0.601
46Top & bottom part matchMNL0.281
47Tunnel part attach4TH/OL0.902
48Zipper n body markMNL0.351
49Mark & fistail cutMNL0.301
50Zipper tackSNLS0.281
51Zipper attachSNLS1.002
52Zipper base neaten4TH/OL0.161
53Zipper base secureSNLS0.181
54Elastic join as a circleDNLS0.301
55Cuff join as a circleSNLS0.301
56Elastic attach to cuff3TH O/L0.401
57Cuff fold & tackSNLS0.401
58Cuff edge close & markSNCS0.451
59Cuff attach at leg4TH/OL0.501
60Sticker remove & gmt turnMNL0.351
61Sleeve edge neaten3TH O/L0.421
62Sleeve hem1FL/ CY0.501
63Zipper topstitchSNLS1.102
64Label position markMNL0.161
65Label attachSNLS0.301
66Button position markMNL0.441
67Button attach to pocket & flapB/A1.202
68Thread trim, Zipper & button closeMNL0.651
Total32.9377
Operation Breakdown, SMV and Layout of Ladies Overall

Machine Summary of Ladies Overall

CodeMachine nameQuantity
SNLSSingle Needle Lock Stitch27
SNCSSingle Needle Chain Stitch2
DNLSDouble Needle Lock Stitch1
3TH O/L3 Thread Over Lock3
4TH/OL4 Thread Over Lock10
2FL/ SCY2 Needle Flat lock Small  Cylinder Bed2
1FL/ CY1 Needle Flat lock Cylinder Bed2
1FL/BIN1 Needle Flat lock Binding Machine1
B/AButton Attach2
B/HButton Hole1
FOAFeed Of The Arm2
Total No of Machines53

Manpower Summary of Ladies Overall

MNLManual (Helper)18
IRONIron With Table6
Total No of Manpower77

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba

Operation Breakdown, SMV and Layout of Kids Overall Hoodie

Operation Breakdown, SMV and Layout of Kids Overall Hoodie

In this article, you will have details of Operation Breakdown sheet, SMV and Layout of Kids Overall Hoodie.

  • Allocated ManPower = 77 Person
  • Total SMV = 21.60
  • Number of Machine = 59 Unit
Seq. NoBody PartOperationResourceSMVLayout MP
1LabelCare Label makeSNL Auto0.241
2PocketingPocket position markAssistant Operator0.241
3PocketingPocket hem2NDL FL0.281
4LabelPatch label position markAssistant Operator0.161
5LabelPatch label attach at pocketSNL Auto0.361
6PocketingPre Iron pocket [email protected]Sewing Iron0.351
7PocketingPocket attach and edge close-[Kangaroo]SNL Auto0.602
8PocketingPocket excess raw-edge cutAssistant Operator0.301
9SleeveSleeve n Body matchAssistant Operator0.351
10SleeveSleeve attach4T OL Auto0.602
11HoodHood upper three part join4T OL Auto0.502
12HoodHood linner two part join4T OL Auto0.261
13HoodHood upper n liner opening join4T OL Auto0.301
14HoodBluffstitch hood join seam1NDL FL0.371
15HoodHood channel make1NDL FL0.401
16HoodBridge cut n hood middle tack with linkingSNL Auto0.301
17HoodHood lower edge closeSNL[Chain STS]0.301
18Front PartBody markAssistant Operator0.241
19Front PartCut C/frt and form fishtailAssistant Operator0.261
20PlacketFusing attach at placket n half foldSewing Iron0.251
21PlacketPlacket edge rollingSNL Auto0.301
22PlacketPlacket Draw with templateAssistant Operator0.201
23PlacketPlacket attachSNL Auto0.482
24PlacketPlacket 1/16 top stichSNL Auto0.221
25HoodHood n body match n markAssistant Operator0.301
26HoodHood tack at neckSNL Auto0.281
27HoodHood attach4T OL Auto0.351
28PlacketPlacket nose tack with hoodSNL Auto0.482
29NeckNeck tape attach n trimSNL Auto0.381
30PlacketPlacket closeSNL Auto0.241
31LabelLabel position markAssistant Operator0.161
32NeckNeck top stitch insert labelSNL Auto0.482
33PlacketSecure fishtailSNL Auto0.241
34PlacketPlacket box make with cross tackSNL Auto0.442
35AssemblySide/ sleeve seam insert care label, placket base o/l4T OL Auto0.622
36CuffCuff join as a circle x2SNDL Edg Cutter0.281
37CuffCuff fold into halfAssistant Operator0.241
38CuffCuff attach at sleeve opening4T OL Auto0.452
39AssemblyGusset attach at back part4T OL Auto0.301
40CuffCuff attach at leg opening4T OL Auto0.452
41PlacketFusing attach at placketSewing Iron0.321
42PlacketPlacket make LowerSNL Auto0.602
43PlacketPlacket make upperSNL Auto0.602
44PlacketPlacket turn n edge closeSNL Auto1.003
45PlacketPlacket inner/lower edge tackSNL Auto0.482
46PlacketPlacket attach4T OL Auto0.702
47PlacketPlacket topstitchSNL Auto0.883
48PlacketSecure placket baseSNL Auto0.181
49AssemblySticker remove and GMTs turnAssistant Operator0.251
50PlacketButton position mark X7Assistant Operator0.321
51PlacketButton attach x7 + 1 spareSnap BA0.963
52PlacketButton position markAssistant Operator0.321
53PlacketButton attach x7Snap BA0.843
54AssemblyThread trim n button closeAssistant Operator0.602
Total21.6077
Operation Breakdown, SMV and Layout of Kids Overall Hoodie

SMV Summary of Kids Overall Hoodie

Sewing Helper4.86
Sewing Machine16.74
Sewing QI0.00
Finishing I/M0.00
Finishing QI0.00
Poly Helper0.00
Packing0.00
Hand Tag0.00
Total21.60

Manpower Summary of Kids Overall Hoodie

Sewing Helper18
Sewing Machine59
Sewing QI0
Finishing I/M0.00
Finishing QI0
Poly Helper0
Packing0
Hand Tag0
Total77

Machine Summary of Kids Overall Hoodie

SNL Auto32
2NDL FL1
4T OL Auto16
1NDL FL2
SNL[Chain STS]1
SNDL Edg Cutter1
Snap BA6
Total59

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba

Operation Breakdown, SMV and Layout of Brooke Short Pant

Operation Breakdown, SMV and Layout of Brooke Short Pant

In this article, you will get details of Operation Breakdown, SMV and Layout of Brooke Short Pant with efficiency and manpower requirements.

  • Efficiency = 49%
  • Total SMV = 9.32
  • Manpower Required = 32
  • Number of Machine Required = 27
Brooke Short Pant
Seq. NoBody PartOperationResourceSMVLayout MP
1Front PartFront rise join4T OL Auto0.261
2Back PartBack rise join4T OL Auto0.301
3AssemblyLeft n right leg matchSewing Helper0.261
4AssemblyInseam join4T OL Auto0.181
5AssemblyPannel edge neatenOL Cutter0.361
6AssemblySide pannel attach4T OL Auto0.803
7AssemblyBinding at one side to another around n trimFlat Bed1.103
8AssemblyMark and side seam topstitchSNL Auto1.203
9AssemblySecure Crotch pointBT0.161
10Waist BeltElastic press,measure & cutSewing Iron0.201
11Waist BeltWaistband join as a circle n markSNDL Edge Cutter0.301
12Waist BeltElastic join as a circle & markDNL Lock Switch Auto0.301
13Waist BeltMark n form hole at waistbandBH Auto0.351
14Waist BeltSandwich elastic with waistband & tackSNL Auto0.401
15Waist BeltWaistband topstitch form channelKNS0.502
16Waist BeltWaist Band lower edges close & MarkSNL[Chain STS]0.452
17Waist BeltAttach waistband to the body4T OL Auto0.502
18LabelCare label makeSNL Auto0.241
19LabelLabel attach at WBSNL Auto0.351
20AssemblySticker remove & GMTs turnSewing Helper0.261
21AssemblyDrawsting insert through the waist channelSewing Helper0.301
22AssemblyDrawsting secure at CB waistbandBT0.181
23AssemblyThread trimsSewing Helper0.351
Total9.3032
Operation Breakdown, SMV and Layout of Brooke Short Pant

SMV Summary of Brooke Short Pant

Sewing Helper1.37
Sewing Machine7.93
Sewing QI0.00
Finishing I/M0.00
Finishing QI0.00
Poly Helper0.00
Packing0.00
Total9.30

Machine Summary of Brooke Short Pant

4T OL Auto8
OL Cutter1
Flat Bed3
SNL Auto6
BT2
SNDL Edge Cutter1
DNL Lock Switch Auto1
BH Auto1
KNS2
SNL[Chain STS]2
Total27

Man Power SUmmary of Brooke Short Pant

Sewing Helper5
Sewing Machine27
Sewing QI0
Finishing I/M0.00
Finishing QI0
Poly Helper0
Packing0
Hand Tag0
Total32

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba

Operation Breakdown, SMV and Layout of Brooke Skirt

Operation Breakdown, SMV and Layout of Brooke Skirt

In this article, you will have details of Operation Breakdown, SMV and Layout of Brooke Skirt with manpower requirement and considered efficiency.

  • Efficiency = 42%
  • Total SMV = 7.9
  • Total Manpower Requried = 28
  • Total Number of Machine Required = 23
Brooke Skirt
Seq. NoBody PartOperationResourceSMVTarget (100%)Layout MP
1Front PartBottom binding n trimsFlat Bed0.331821
2AssemblyFront n back part matchAssistant Operator0.262311
3AssemblySide seam4T OL Auto0.451332
4AssemblyBinding at one side to another around n trimFlat Bed0.90673
5AssemblyMark and side seam topstitchSNL Auto1.00603
6Waist BeltElastic press,measure & cutSewing Iron0.203001
7Waist BeltWaistband join as a circle n markSNDL Edge Cutter0.302001
8Waist BeltElastic join as a circle & markDNL Lock Switch Auto0.302001
9Waist BeltMark n form hole at waistbandSnap0.282141
10AssemblyEyelet attachSnap BA0.351711
11Waist BeltSandwich elastic with waistband & tackSNL Auto0.401501
12Waist BeltWaistband topstitch form channelKNS0.501202
13Waist BeltWaist Band lower edges close & MarkSNL [Chain STS]0.451332
14Waist BeltAttach waistband to the body4T OL Auto0.501202
15LabelCare label makeSNL Auto0.242501
16LabelLabel attach at WBSNL Auto0.351711
17AssemblySticker remove & GMTs turnAssistant Operator0.262311
18AssemblyDrawsting insert through the waist channelAssistant Operator0.302001
19AssemblyDrawsting secure at CB waistbandBT0.183331
20AssemblyThread trimsAssistant Operator0.351711
Total7.9028
Operation Breakdown, SMV and Layout of Brooke Skirt

SMV Summary of Brooke Skirt

Sewing Helper1.37
Sewing Machine6.53
Sewing QI0.00
Finishing I/M0.00
Finishing QI0.00
Poly Helper0.00
Packing0.00
Hand Tag0.00
Total7.90

Man Power Summary of Brooke Skirt

Sewing Helper5
Sewing Machine23
Sewing QI0
Finishing I/M0.00
Finishing QI0
Poly Helper0
Packing0
Hand Tag0
Total28

Machine Summary of Brooke Skirt

Flat Bed4
4T OL Auto4
SNL Auto6
SNDL Edg Cutter1
DNL Lock Switch Auto1
Snap1
Snap BA1
KNS2
SNL[Chain STS]2
BT1
Total23

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba