Operation Breakdown, SMV and Layout of Brooke Skirt

In this article, you will have details of Operation Breakdown, SMV and Layout of Brooke Skirt with manpower requirement and considered efficiency.

• Efficiency = 42%
• Total SMV = 7.9
• Total Manpower Requried = 28
• Total Number of Machine Required = 23

Operation Breakdown, SMV and Layout of Brooke Skirt

Seq. No	Body Part	Operation	Resource	SMV	Target (100%)	Layout MP
1	Front Part	Bottom binding n trims	Flat Bed	0.33	182	1
2	Assembly	Front n back part match	Assistant Operator	0.26	231	1
3	Assembly	Side seam	4T OL Auto	0.45	133	2
4	Assembly	Binding at one side to another around n trim	Flat Bed	0.90	67	3
5	Assembly	Mark and side seam topstitch	SNL Auto	1.00	60	3
6	Waist Belt	Elastic press,measure & cut	Sewing Iron	0.20	300	1
7	Waist Belt	Waistband join as a circle n mark	SNDL Edge Cutter	0.30	200	1
8	Waist Belt	Elastic join as a circle & mark	DNL Lock Switch Auto	0.30	200	1
9	Waist Belt	Mark n form hole at waistband	Snap	0.28	214	1
10	Assembly	Eyelet attach	Snap BA	0.35	171	1
11	Waist Belt	Sandwich elastic with waistband & tack	SNL Auto	0.40	150	1
12	Waist Belt	Waistband topstitch form channel	KNS	0.50	120	2
13	Waist Belt	Waist Band lower edges close & Mark	SNL [Chain STS]	0.45	133	2
14	Waist Belt	Attach waistband to the body	4T OL Auto	0.50	120	2
15	Label	Care label make	SNL Auto	0.24	250	1
16	Label	Label attach at WB	SNL Auto	0.35	171	1
17	Assembly	Sticker remove & GMTs turn	Assistant Operator	0.26	231	1
18	Assembly	Drawsting insert through the waist channel	Assistant Operator	0.30	200	1
19	Assembly	Drawsting secure at CB waistband	BT	0.18	333	1
20	Assembly	Thread trims	Assistant Operator	0.35	171	1
–	–	–	Total	7.90	–	28

SMV Summary of Brooke Skirt

Sewing Helper	1.37
Sewing Machine	6.53
Sewing QI	0.00
Finishing I/M	0.00
Finishing QI	0.00
Poly Helper	0.00
Packing	0.00
Hand Tag	0.00
Total	7.90

Man Power Summary of Brooke Skirt

Sewing Helper	5
Sewing Machine	23
Sewing QI	0
Finishing I/M	0.00
Finishing QI	0
Poly Helper	0
Packing	0
Hand Tag	0
Total	28

Machine Summary of Brooke Skirt

Flat Bed	4
4T OL Auto	4
SNL Auto	6
SNDL Edg Cutter	1
DNL Lock Switch Auto	1
Snap	1
Snap BA	1
KNS	2
SNL[Chain STS]	2
BT	1
Total	23

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba