- Total SMV = 15.66
- Total Manpower Requried = 56
- Total Number of Machine Required = 45
Operation Breakdown, SMV and Layout of Brooke Hoodies
| Seq. No | Body Part | Operation | Resource | SMV | Layout MP |
| 1 | Assembly | Front n back part match | Assistant Operator | 0.26 | 1 |
| 2 | Assembly | Shoulder Join with/ without tape | 4T OL Auto | 0.36 | 1 |
| 3 | Hood | Hood two part join | 4T OL Auto | 0.32 | 1 |
| 4 | Hood | Hood band attach at hood opening | Flat Bed | 0.35 | 1 |
| 5 | Hood | Hood edge neaten | OL Cutter | 0.26 | 1 |
| 6 | Hood | Hood edges tack as circle | SNL Auto | 0.24 | 1 |
| 7 | Hood | Hood n body mark | Assistant Operator | 0.30 | 1 |
| 8 | Hood | Hood tack at neck | SNL Auto | 0.26 | 1 |
| 9 | Hood | Hood attach to body | 4T OL Auto | 0.35 | 1 |
| 10 | Neck | Back neck binding | Flat Bed | 0.30 | 1 |
| 11 | Neck | Binding edges tack n cut | SNL Auto | 0.36 | 1 |
| 12 | Label | Label position mark | Assistant Operator | 0.16 | 1 |
| 13 | Neck | Back neck top stitch insert label | SNL Auto | 0.40 | 1 |
| 14 | Sleeve | Sleeve n body match | Assistant Operator | 0.35 | 1 |
| 15 | Sleeve | Insert Sleeves | 4T OL Auto | 0.56 | 2 |
| 16 | Label | Care Label Make | SNL Auto | 0.24 | 1 |
| 17 | Assembly | Side/ sleeve seam insert care label | 4T OL Auto | 0.70 | 2 |
| 18 | Cuff | Cuff join as a circleX2 | SNL Auto | 0.28 | 1 |
| 19 | Cuff | Cuffs fold in half and mark | Assistant Operator | 0.24 | 1 |
| 20 | Cuff | Cuff attach at sleeve opening | 4T OL Auto | 0.50 | 2 |
| 21 | Assembly | Bottom binding n trims | Flat Bed | 0.50 | 2 |
| 22 | Assembly | Front n back part match | Assistant Operator | 0.26 | 1 |
| 23 | Assembly | Side seam | 4T OL Auto | 0.45 | 2 |
| 24 | Assembly | Binding at one side to another around n trim | Flat Bed | 0.90 | 3 |
| 25 | Assembly | Mark and side seam topstitch | SNL Auto | 1.00 | 4 |
| 26 | Waist Belt | Elastic press,measure & cut | Sewing Iron | 0.20 | 1 |
| 27 | Waist Belt | Waist band join as a circle n mark | SNDL Edg Cutter | 0.30 | 1 |
| 28 | Waist Belt | Elastic join as a circle & mark | DNL Lock Switch Auto | 0.30 | 1 |
| 29 | Waist Belt | Mark n make hole for eyelet | Snap | 0.28 | 1 |
| 30 | Waist Belt | Eyelet attach | Snap BA | 0.35 | 1 |
| 31 | Waist Belt | Sandwich elastic with waist band & tack | SNL Auto | 0.40 | 1 |
| 32 | Waist Belt | Waist band fold run stitch | SNL[Chain STS] | 0.32 | 1 |
| 33 | Waist Belt | Waist band lower edge close n mark | SNL[Chain STS] | 0.45 | 2 |
| 34 | Waist Belt | Attach waist band to body | 4T OL Auto | 0.50 | 2 |
| 35 | Assembly | Top n bottom part match | Assistant Operator | 0.28 | 1 |
| 36 | Assembly | Top n bottom part tack | SNL Auto | 0.30 | 1 |
| 37 | Assembly | Top n Bottom attach together | 4T OL Auto | 0.50 | 2 |
| 38 | Assembly | Sticker remove and GMTs turn | Assistant Operator | 0.25 | 1 |
| 39 | Cuff | Cuff top-stitch | 2NDL FL | 0.50 | 2 |
| 40 | Assembly | Drawsting insert through the waist channel | Assistant Operator | 0.30 | 1 |
| 41 | Assembly | Drawsting secure at CB waist band | BT | 0.18 | 1 |
| 42 | Assembly | Thread trims | Assistant Operator | 0.35 | 1 |
| – | – | – | Total | 15.66 | 56 |
SMV Summary of Brooke Hoodies
| Sewing Helper | 2.95 |
| Sewing Machine | 12.71 |
| Sewing QI | 0.00 |
| Finishing I/M | 0.00 |
| Finishing QI | 0.00 |
| Poly Helper | 0.00 |
| Packing | 0.00 |
| Hand Tag | 0.00 |
| Total | 15.66 |
Man Power Summary of Brooke Hoodies
| Sewing Helper | 11 |
| Sewing Machine | 45 |
| Sewing QI | 0 |
| Finishing I/M | 0.00 |
| Finishing QI | 0 |
| Poly Helper | 0 |
| Packing | 0 |
| Hand Tag | 0 |
| Total | 56 |
Machine Summary of Brooke Hoodies
| 4T OL Auto | 15 |
| Flat Bed | 7 |
| OL Cutter | 1 |
| SNL Auto | 12 |
| SNDL Edg Cutter | 1 |
| DNL Lock Switch Auto | 1 |
| Snap | 1 |
| Snap BA | 1 |
| SNL[Chain STS] | 3 |
| 2NDL FL | 2 |
| BT | 1 |
| Total | 45 |
Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba