Operation Bulletin and SMV of a Nano Chino Pant

Operation Bulletin and SMV of a Nano Chino Pant

I have written this article so that you can have a good idea of Operation Bulletin and SMV of a Nano Chino Pant. Here Total SAM is 28.93 and 92 manpower needed for Nano chino pants. Operation breakdown, manpower, machine, and production target given in below.

Operation Bulletin and SMV of a Nano Chino Pant
Style Name & NO :					SAM	Avg	10%+	0.35	Max	0.36
Buyer:					28.93	0.32	10%-	0.28	Min	0.24
Description:		NANO CHINO				Efficiency	70%	80%	85%	90%
						Tar/Hr	133	152	161	171
S/N	M/C	Guide/Presser foot	Folder	Section	Operation	SAM	Tar/Hr	TAKT	Man Power	Remarks
1	IRON			Patch	W/B fuse	0.28	214	0.28	1
2	BLIND				Loop make	0.36	167	0.36	1
3	SNLS		24 mm		Single fly binding	0.16	375	0.32	0.5
5	SNLS	CR 1/16 guide			Front pocket Facing join-large	0.31	194	0.31	1
6	SNLS	CR 1/16 guide			Front pocket Facing join-small	0.31	194	0.31	1
7	SNLS	CR 1/16 guide			Mini pocket Join	0.32	188	0.32	1
8	HP				W/B & contrast mark & cut	0.31	194	0.31	1
9	SNLS	Hanger guide			W/B contrast join	0.35	171	0.35	1
10	IRON				Pesting press at w/b	0.36	167	0.36	1
11	SNLS	CR 1/16 guide			Size label join	0.34	176	0.34	1
12	SNLS	Ordinary guide			Care label join	0.34	176	0.34	1
13	HP			Back	Mark welt pocket Position	0.24	250	0.24	1
14	3OL				Back panel serging	0.57	105	0.29	2	Serging machine
15	SNLS	CR 1/16 guide			Welt pocket Facing join	0.31	194	0.31	1
16	SNLS	Ordinary guide			Back dart make	0.33	182	0.33	1
17	IRON				Back dart & bon press	0.32	188	0.32	1
18	APW				Welt pocket Make	0.33	182	0.33	1
19	HP				Welt pocket Corner cut	0.3	200	0.3	1
20	HP				Match front & back panel	0.3	200	0.3	1
21	SNLS	Ordinary guide			Welt pocket Corner tack	0.33	182	0.33	1
22	SNLS	CR 1/16 guide			Facing close	0.32	188	0.32	1
23	IRON				Welt pocket Press	0.55	109	0.28	2
24	SNLS	Ordinary guide			Keyhole tack	0.3	200	0.3	1
25	KH				Keyhole make	0.32	188	0.32	1
26	EC	Ordinary guide			Back pocket Bag close	0.71	85	0.36	2
27	SNLS	Zipper guide			Back pocket inner stitch	0.31	194	0.31	1
28	SNLS	CR 1/4 guide			Back pocket Bag t/s	0.61	98	0.31	2
29	SNLS	CR 1/16 guide			Main label join	0.33	182	0.33	1
30	SNLS	Ordinary guide		FRONT	Coin pocket join	0.34	176	0.34	1
31	SNLS	Ordinary guide			Front pocket Join	0.34	176	0.34	1
32	5OL				Coin pocket Ol	0.31	194	0.31	1
33	SNLS	Ordinary guide			Coin pocket Tack	0.31	194	0.31	1
34	SNLS	CR 1/16 guide			Front pocket Edge stitch	0.33	182	0.33	1
35	EC	Ordinary guide			Front pocket Bag close	0.32	188	0.32	1
36	SNLS	CR 1/4 guide			Front pocket Bag t/s	0.33	182	0.33	1
37	SNLS	Ordinary guide			Front pocket Tack side & waist-Right	0.31	194	0.31	1
38	SNLS	Ordinary guide			Front pocket Tack side & waist-Left	0.31	194	0.31	1
39	SNLS	Ordinary guide			Double fly make & coin pocket Rolling	0.33	182	0.33	1
40	3OL				Front rise & fly ol	0.34	176	0.34	1
41	SNLS	CR 1/16 guide			Single fly join & t/s	0.32	188	0.32	1
42	IRON				Fly press	0.31	194	0.31	1
43	SNLS	CR 1/16 guide			Zipper join	0.32	188	0.32	1
44	SNLS	Zipper guide			Double fly join	0.34	176	0.34	1
45	SNLS	CR 1/16 guide			Zipper t/s	0.31	194	0.31	1
46	SNLS	Ordinary guide			Front rise tack	0.32	188	0.32	1
47	SNLS	Ordinary guide			J-stitch make	0.31	194	0.31	1
48	HP			Assembly	Back panel opening mark	0.31	194	0.31	1
49	HP				Front panel opening mark	0.31	194	0.31	1
50	3OL				Front panel ol	0.68	88	0.34	2
51	SNCS				Side seam join	0.89	67	0.3	3
52	IRON				Front pocket Linning press	0.31	194	0.31	1
53	IRON				Btm. Hem press	0.31	194	0.31	1
54	SNLS	Ordinary guide			Front pkt.tack with inseam	0.3	200	0.3	1
55	SNLS	Ordinary guide			Front pocket Lining close-left	0.31	194	0.31	1
56	SNLS	Ordinary guide			Front pocket Lining close-right	0.31	194	0.31	1
57	BARTACK				Back welt pocket & coin pocket Bartack- 6 points	0.33	182	0.33	1
58	SNCS				Inseam join	0.68	88	0.34	2
59	SNLS	Ordinary guide			Crosspoint tack	0.32	188	0.32	1
60	DNCS				Back rise join	0.33	182	0.33	1	Tandom
61	SNLS	Ordinary guide			Back panel hidden stitch	0.32	188	0.32	1
62	HP				W/B & loop match	0.32	188	0.32	1
63	SNLS	Ordinary guide			Loop join	0.65	92	0.33	2	Laser light
64	EC	Ordinary guide			W/B join	0.88	68	0.29	3
65	HP				Turn body	0.31	194	0.31	1
66	HP				Mark hook & bar position	0.31	194	0.31	1
67	H & B				Att. hook & bar	0.31	194	0.31	1
68	SNLS	Ordinary guide			Main label join	0.31	194	0.31	1
70	SNLS	Ordinary guide			Mouth close -upper	0.33	182	0.33	1
71	SNLS	Ordinary guide			Mouth close -lower	0.33	182	0.33	1
72	SNLS	Ordinary guide			Mouth t/s	0.33	182	0.33	1
73	SNLS	Needle feed			W/B close	0.64	94	0.32	2
74	SNLS	CR 1/16 guide			Double fly t/s	0.34	176	0.34	1
75	BARTACK				Loop down & cross point bartack-6 points	0.33	182	0.33	1
76	BARTACK				Loop & front pocket bag bartack-7 points	0.61	98	0.31	2
77	BARTACK				Contrast tack-4 points	0.32	188	0.32	1
78	HP				Thread cut	0.32	188	0.32	1
79	BARTACK				Front pocket & fly bartack-6 points	0.34	176	0.34	1
80	SNLS	G guide			Btm. Hem rolling	0.52	115	0.26	2
Total						28.93	176	24.8	92

Machine and operator summary of Sewing operation breakdown

M/C	No of Operator
SNLS	45.5
DNCS	1
APW	1
5OL	1
3OL	5
EC	6
KH	1
H & B	1
BARTACK	6
BLIND	1
DIS	0
SNCS	5
HP	10
IRON	8
Total	91.5

Here,

• SNLS – Single needle lockstitch machine
• DNCS- Double-needle chain stitch machine
• APW – APW Bone machine
• 5OL –  5 Thread overlock machine
• 3OL – 3 Thread overlock machine
• KH – Kansai machine
• BARTACK – Bartack Machine
• BLIND – Blindstitch Machine
• SNCS – Single-needle chain stitch machine
• HP – Helper
• IRON – Iron Machine