Operation Breakdown, SMV and Layout of Brooke Skirt
In this article, you will have details of Operation Breakdown, SMV and Layout of Brooke Skirt with manpower requirement and considered efficiency.
- Efficiency = 42%
- Total SMV = 7.9
- Total Manpower Requried = 28
- Total Number of Machine Required = 23
| Seq. No | Body Part | Operation | Resource | SMV | Target (100%) | Layout MP |
| 1 | Front Part | Bottom binding n trims | Flat Bed | 0.33 | 182 | 1 |
| 2 | Assembly | Front n back part match | Assistant Operator | 0.26 | 231 | 1 |
| 3 | Assembly | Side seam | 4T OL Auto | 0.45 | 133 | 2 |
| 4 | Assembly | Binding at one side to another around n trim | Flat Bed | 0.90 | 67 | 3 |
| 5 | Assembly | Mark and side seam topstitch | SNL Auto | 1.00 | 60 | 3 |
| 6 | Waist Belt | Elastic press,measure & cut | Sewing Iron | 0.20 | 300 | 1 |
| 7 | Waist Belt | Waistband join as a circle n mark | SNDL Edge Cutter | 0.30 | 200 | 1 |
| 8 | Waist Belt | Elastic join as a circle & mark | DNL Lock Switch Auto | 0.30 | 200 | 1 |
| 9 | Waist Belt | Mark n form hole at waistband | Snap | 0.28 | 214 | 1 |
| 10 | Assembly | Eyelet attach | Snap BA | 0.35 | 171 | 1 |
| 11 | Waist Belt | Sandwich elastic with waistband & tack | SNL Auto | 0.40 | 150 | 1 |
| 12 | Waist Belt | Waistband topstitch form channel | KNS | 0.50 | 120 | 2 |
| 13 | Waist Belt | Waist Band lower edges close & Mark | SNL [Chain STS] | 0.45 | 133 | 2 |
| 14 | Waist Belt | Attach waistband to the body | 4T OL Auto | 0.50 | 120 | 2 |
| 15 | Label | Care label make | SNL Auto | 0.24 | 250 | 1 |
| 16 | Label | Label attach at WB | SNL Auto | 0.35 | 171 | 1 |
| 17 | Assembly | Sticker remove & GMTs turn | Assistant Operator | 0.26 | 231 | 1 |
| 18 | Assembly | Drawsting insert through the waist channel | Assistant Operator | 0.30 | 200 | 1 |
| 19 | Assembly | Drawsting secure at CB waistband | BT | 0.18 | 333 | 1 |
| 20 | Assembly | Thread trims | Assistant Operator | 0.35 | 171 | 1 |
| – | – | – | Total | 7.90 | – | 28 |
SMV Summary of Brooke Skirt
| Sewing Helper | 1.37 |
| Sewing Machine | 6.53 |
| Sewing QI | 0.00 |
| Finishing I/M | 0.00 |
| Finishing QI | 0.00 |
| Poly Helper | 0.00 |
| Packing | 0.00 |
| Hand Tag | 0.00 |
| Total | 7.90 |
Man Power Summary of Brooke Skirt
| Sewing Helper | 5 |
| Sewing Machine | 23 |
| Sewing QI | 0 |
| Finishing I/M | 0.00 |
| Finishing QI | 0 |
| Poly Helper | 0 |
| Packing | 0 |
| Hand Tag | 0 |
| Total | 28 |
Machine Summary of Brooke Skirt
| Flat Bed | 4 |
| 4T OL Auto | 4 |
| SNL Auto | 6 |
| SNDL Edg Cutter | 1 |
| DNL Lock Switch Auto | 1 |
| Snap | 1 |
| Snap BA | 1 |
| KNS | 2 |
| SNL[Chain STS] | 2 |
| BT | 1 |
| Total | 23 |
Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba