24 Types of Denim Manufacturing Process [2019]

What is Denim?

Many people ask me what is denim fabric and what is the difference between denim and jeans. In this article I will discuss about 24 different types of denim manufacturing process. Actually, denim is a special type of fabric made from 100% cotton fiber but sometimes denim is blended with spandex and polyester. Denim is manufactured by twill weave. Blended denim fabric has a very good stretchability, comfortable wear. The denim fabric was introduced by Levis Strauss.

Denim Production

Basically, denim is used for making jeans (pants, jacket). Blue indigo color is normally used for coloring denim. The popularity of denim product is increasing day by day. Because denim is fashionable and comfortable to wear. Teenagers prefer denim as a part of their commonly used garments.

Denim Manufacturing

Lots of research and development has been done on denim and now you are getting world class fashionable, stylish denim jeans, and jackets. It will give you a classic look. You may eagerly want to know how denim fabric is made and what are the steps involved. The difference between denim and jeans is, the fabric used for making jeans is known as denim.

What is Denim, Types of Denim

You can also have a look at our another article on Features of Denim Fabric, Parts of Jeans Pant

Denim Manufacturing Process

The denim manufacturing process starts with using cotton and finally get denim fabric which actually passes the quality check. The process is as follows: Cotton, Blending, Spinning, Dyeing, Weaving, Coating & Shrinkage, and Quality Control.

Denim Manufacturing Process

Collection of Cotton

The route cotton comes from fields all over the world. The length of cotton fibers determines the toughness of the denim fabric. However, the length of the fibers is different from one bale to another.

Blending the Cotton

To ensure consistent quality the cotton is blended the layer scraped off each bale and drawn into the mixer. Here all impurities such as seeds and weeds are filtered out. The pure blended cotton fibers are then combined and poured into a thick rope called a sliver. Now cotton is clean and consistent but not very strong.

Spinning of Cotton

Six cotton slivers are stretched and combined creating one strong yet slimmer sliver. This sliver is then pulled and twisted into a strong thread. For stretch denim elastase which is a kind of rubber is twisted into the thread creating a thread with stretching ability. The threads are collected on large barrels to prepare it for dyeing.

Dyeing or Coloring of Thread

Most jeans are colored in the characteristic blue indigo color. Indigo is among the oldest dyes used for textile dyeing and originates from the Indigo Ferrer plant. The threads are dipped in large tubs with indigo color and pulled up in the air on large drums when indigo reacts with the oxygen it turns blue the threads are dipped repeatedly until the cotton threads have an intense dark blue color. The color creates a coating around the thread. The thread is still white inside giving denim its characteristic faded white look when worn.

Denim Thread

Weaving of Denim

In this stage, colored threads are weave to make denim. If you look closely at your own pair of jeans you can see the twill pattern of blue and white threads the blue threads called the warp is pulled up and down on the loom and a white thread called the weft is shot back and forth from the entire length of the loom creating the denim pattern.

The most common weave is a three by one meaning that three warp threads are visible for every weft thread that is why the weft is more visible on the back side of the fabric.

Weaving of Jeans

Another type of weaving is Salvage used in RDD collection, salvaged denim is made the original way on old shuttle looms dating back to the 1950s. The production speed is much slower than modern looms reducing the tension on the yarn creating a softer feel and more durable fabric. These old looms require more skilled workers and are only produced in Japan and Italy because of their long tradition and jeans manufacturing.

Coating and Shrinkage of Denim

To prevent the fabric from twisting after it’s sewn into jeans its softened and stretched. The denim is also heated and shrunk to make sure the jeans stay the same size after it’s sold.

Coating and Shrinkage

Quality Control of Denim

Before the denim leaves the fabric mill it undergoes a strict quality control here any defects or variations of color and the fabric is detected at consistent quality denim is necessary to jack and jones quality in jeans.

Quality Control of Denim Manufacturing

Hopefully, after reading this you understand what is denim and how denim is made. If you have any confusion then please let me know.

24 Different Types of Denim

After researching around the web, we have found 24 different types of denim used in different reason in the world. Actually, these types are the detailed breakdown of the different nature of denim fabric.

24 Different Types of Denim

  1.  Cotton Denim/100% Cotton Denim
  2. Raw Denim/Dry Denim
  3. Cotton Serge Denim
  4. Colored Denim
  5. Stretch Denim
  6. Selvedge Denim
  7. Ecru Denim
  8. Waxed Reverse Denim
  9. Crushed Denim
  10. Printed Denim
  11. Sanforized Denim
  12. Washed Denim/Acid Wash Denim
  13. Bubblegum Denim
  14. Poly Denim
  15. Bull Denim
  16. Thermo Denim
  17. Ramie Cotton Denim
  18. Ecru Denim
  19. Slub Denim
  20. Vintage Denim
  21. Fox Fiber Denim
  22. Marble Denim
  23. Reverse Denim
  24. Ring Spun Denim/Dual Ring Spun Denim

Different Types of Denim Product

Although denim is used for making jeans jacket, shirt, and trouser. We can see there is various use of denim. Here is the list of denim products which are commonly made of denim.

  • Denim Shirt, Long T-shirt
  • Denim Pant, Jeans, Trouser, Short Jeans Pant
  • Denim Jacket, Sleeveless jacket
  • Denim Skirt, Piper Skirt, Crossover Skirt
  • Denim Shoes
  • Denim Bags
  • Denim Caps

Written by

Md. Nahian Mahmud Shaikat

What is denim?

Denim is a special type of fabric made from 100% cotton fiber or sometimes denim is blended with spandex and polyester. Denim is manufactured by twill weave. Jeans products are made from denim fabric. It is highly used for long-lasting usability, comfort, and style.

12 Qualities of a Fashion Designer

12 Qualities of a Fashion Designer

The fashion designer is the key persons responsible for bringing stylish clothing. Although the style is based on region, culture, religion, and individual choices. But there are many things, a fashion designer can offer by using their creative mind. Many people born with a talent for designing. And many people learn through the academic process. You may find several institutions around the world who are offering fashion designing degree. To become a successful fashion designer, you will be required special qualifications. Either you born with these qualifications or you adopt from different means. According to our research if you want to become a fashion designer then you will be required to have 12 Qualities of a Fashion Designer. A fashion designer can also work as a fashion merchandiser.

12 Qualities of a Fashion Designer

  1. Understand Fashion Trends
  2. Good Communication Skills
  3. Ability to Critically Think
  4. Ability to Visualize
  5. Proper Fabric Knowledge
  6. Good Sense of Color
  7. Expert of Drawing
  8. Efficient Operator of Computer
  9. Creative Mind
  10. Knowledge of Sourcing of Materials
  11. Ability to Perfectly Measure
  12. Good Presentation Skill

Qualities of Successful Fashion Designer

A successful fashion designer goes through many critical processes and attains some core qualifications which actually works behind their success.

Understand Fashion Trends

Trends in fashion always changing which is part of our lifestyle. As a fashion designer, you must concern and keep an update of change in fashion trends around the world. So that you can develop your own ideas and design. Offering fashionable clothing based on market demand is a challenging task. If you can successfully provide a design which meets the expectation of your apparel items, then you must get appreciation.

Good Communication Skills

Whatever you do, communication is necessary. Good communication not only helps to interconnect but also manage business dealings. As a fashion designer, you may have to communicate with your customers, wholesaler, retailers, outlets, fashion house etc. Both oral and written communication is required for a fashion designer.

Ability to Critically Think

A critical thinker always tries to bring new design, ideas. Successful ideas actually push the market trends of fashionable cloth. For a successful fashion designer, it is required to have the qualities of critical thinking. Always think out of the box so that new things may generate. So that marketers can offer new stylish garments items.

Ability to Visualize

For the fashion show, or for designing store layout, visualization of ideas and then implement accordingly is one of the key tasks of a fashion designer. A successful fashion designer has the ability to visualize. Visual effect generates more customer attraction.

Proper Fabric Knowledge

Without fabric, you cannot make any cloth. So the first thing is you need to collect your required fabric. Proper knowledge of fabric has you to identify and select the right fabric for your cloth. You may acquire knowledge of fabric from the export who always deals with fabric. At the time of buying fabric it is required to select the right materials otherwise your garments item may not give your expected comfort.

Good Sense of Color

Color is one of the main factors which actually attract the customer. Color may vary according to the season, occasion, taste, and gender. Before making a fashionable cloth you need to keep in mind all these factors otherwise your objective may not be fulfilled.

Fashion Designing Drawing

Expert of Drawing

Fashion designer always works with a new design; before final design, they work with the sketch. As a fashion designer if you can draw whatever you want then it will add extra value to your other qualifications. Through practice, you can be an expert at drawing anything.

Efficient Operator of Computer

The new different software is available for designing cloth or drawing sketch. Good knowledge of computer and designing application software will make your job easier. You can use adobe illustrator, Autodesk or any other applications.

Creative Mind

Your Creative mind will help you to develop a new product which may create enormous demand in the market. Ultimately you will gain because of your demand. So if you are planning to become a fashion designer, first of all, think whether you have a creative mind or not, then decide what you should become.

Knowledge of Sourcing of Materials

To make your fashionable cloth you will be required to source and collect fabric, trims and accessories and any other materials. So proper knowledge of these think should be there otherwise your garments will be as good as you were thinking. Also, the cost of your fashionable cloth will be increased which is not expected. Based on your least cost fashionable cloth your market demand will dependent.

Ability to Perfectly Measure

A good finish product depends on the proper cutting of fabric and for proper cutting, a perfect measurement is required. So as a fashion designer you need to have the ability to perfectly measure each and every component of making a dress.

Good Presentation Skill

After making fashionable cloth if you are interested to offer it for the customer or you want to attend a fashion show then you must have a good presentation skill of presenting your products to the audiences. A better presentation skill will make your product more attractive and people will order your design.

Written by

Md. Nahian Mahmud Shaikat