Operation Breakdown and SMV of Trouser

Operation Breakdown and SMV of Trouser

Very commonly manufacturing product is trouser in knit garments, generally made by fleece fabric or single jersey, popular clothing in this generation.  Trouser sewing total SMV is 8.13 in knit garments. Here in this article, I am going to share Operation Breakdown and SMV of Trouser with all necessary data.

Operation Breakdown and SMV of Trouser
NO OPERATION M/C S.M.V TGT MAN REQ MAN ALCT Plan Work Station 
1 Front Rise Take with stripe match SNL 0.3 200 0.81 1 1
2 Front Rise Join 5OL 0.32 188 0.87 0.5 1
3 Back Rise Join 5OL 0.32 188 0.87 1 1
4 Front Rise Ts& Fly Shape Stitching W/Deco SNL 0.45 133 1.22 1 1
5 Care Label Attach SNL 0.15 400 0.41 0.5 1
6 Front & back Sticker Match MNL 0.25 240 0.68 1 1
7 Side Seam Join (Long) 5OL 0.7 86 1.89 2 2
8 Inseam Join (Long) 5OL 0.5 120 1.35 1.5 1
9 Elastic Open & Give Steam MNL 0.15 400 0.41 0.5 1
10 Elastic Measure & Cut MNL 0.12 500 0.32 0.5
11 Elastic Ring Make &Tk SNL 0.2 300 0.54 0.5 1
13 Elastic Mark For Attach MNL 0.2 300 0.54 0.5
12 Mark Hole Position & Sew BH 0.25 240 0.68 1 1
14 Waist Belt Join 4OL 0.5 120 1.35 1 1
15 Elastic Fold &Tk SNL 0.4 150 1.08 1 1
16 Waist Belt Ts KS 0.6 100 1.62 1 1
17 Drawstring Measure & Cut MNL 0.12 500 0.32 0.5 1
18 Insert Drawstring & Middling MNL 0.6 100 1.62 2 2
19 Drawstring Btk BT 0.35 171 0.95 0.5 1
20 Drawstring Mid Btk & Cross Btk BT 0.35 171 0.95 1 1
21 Bottom Hem DNL 0.6 100 1.62 2 2
22 Thread Trimming W/Waist Tk Remove MNL 0.7 86 1.89 1.5 1
Total 8.13   22 22 23

Operation Breakdown and SMV of Trouser

You may also love to read: Fabric Consumption of a Trouser

Summary of Trouser SMV and Operation Bulletin

Summary of Trouser SMV and Operation Bulletin
Inline S.M.V
SEWING 5.99
MANUAL 2.14
IRON 0
TOTAL 8.13
Man level 22
Tact time 0.37
100% Tgt/h 162
75% Tgt/h 122
65% Tgt/h 106
Machine Type Requisition
5OL 5
4OL 1
SNL 4
DNL 2
KS 1
BT 2
FL 0
BH 1
Total 15.5
Manpower Requisition
Operator 15.5
Iron Man
MANUAL 6
Total 21.5

Summary of Trouser SMV and operation bulletin

Operation Breakdown and SMV of Trouser excel

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam

Sewing Machine Parts: Name, Functions, Sourcing, and Maintenance

Sewing Machine Parts: Name, Functions, Sourcing, and Maintenance

What is a Sewing Machine? A sewing machine is a unique designed machine which is used for stitching different parts of fabric together to make garments products. Sewing machines are used in both lather and apparel industry. The main functions of sewing machine are sewing fabric or any other parts of materials. Earlier people used to sew by hand but after the industrial revolution mechanical machine was created which is a handheld sewing machine. Because of continuous development now we have automated sewing machine available for home use, commercial use and industrial use. Although basic sewing functions remain the same, the pattern of stitches are different and improved one. By using the modern sewing machine, you can put different types of the stitch as required. For a good finished product, you need to buy a good quality sewing machine, either you can buy manual or automated. For personal use, you can buy a handheld sewing machine. Now with a modern machine, you can not only sew your cloth but also can do embroidery. A good quality thread is required for getting better finishing and sewing strength. Here I will discuss all the different parts of a sewing machine both for traditional and modern, manual and automatic sewing machine and also Sewing Machine Parts: Name, Functions, Sourcing, and Maintenance at a glance.

Different Parts of a Sewing Machine

You may think about what brand you should choose among available sewing machine brands. My suggestion for you first determines for what purpose you are going to purchase the sewing machine. There are many popular sewing machine brand available out there. Brother, Juki, Singer, and Janome are the most widely used brands. If it is for home, use purpose then singer machine you can purchase. You may find, for industrial garments production Juki, Brother these two brands are highly used.

To get long-term service from a sewing machine, you have to take care of it. Regular maintenance and cleaning are necessary. You also need to put lubricants or oil into the required parts. Sewing Machine Parts can be imported from China or buy from the local market. Needle, bobbin, bobbin case, oil, and lubricants are commonly used parts and maintenance materials.

All Parts of Traditional and Modern Sewing Machine

Sewing Machine Parts, All parts of Sewing Machine

Sewing Machine Parts

  1. Balance Wheel
  2. Bobbin Winder
  3. Face Plate Thumb Screw
  4. Feed Dog
  5. Needle Bar Bushing
  6. Needle Bar Thread Guide
  7. Needle Clamp Thumb Screw
  8. Needle Clamp
  9. Needle
  10. Presser Bar Lifter
  11. Presser Foot Thumb Screw
  12. Presser Foot
  13. Pressure Regulating Thumb Screw
  14. Spoon Pin
  15. Tension Discs
  16. Tension Spring
  17. Thread Guide
  18. Thread Take Up Lever
  19. Thread Take Up Spring
  20. Throat Plate
  21. Stitch Indicator Plate
  22. Stitch Regulator
  23. Stitch Regulator Thumb Screw
  24. Bobbin Winder Thread Tension
  25. Bobbin Winder Spool Pin
  26. Needle Plate
  27. Bobbin Case
  28. Bobbin

Name of Different Parts of  a Sewing Machine

Balance Wheel of Sewing Machine

In a traditional handheld sewing machine and a semi-auto sewing machine, you can see that there is a wheel on the top right corner of a sewing machine. Basically, it is used to run the machine manually.

The needle of Sewing Machine

A needle is a sharp metal, very sharp in nature which has a small hole (eye) in which a thread go through. Basically, a needle is used for sewing. In a sewing machine, a needle is attached. In a needle, you may find 5 parts. They are a shank, Shaft, Front Groove, Point Scarf, and eye. For woven fabric and denim, lather, knit fabric, different types of Needle are used. Needle made of steel coated with chrome or titanium.

Needle of Sewing Machine

Different Size of Sewing Machine Needle

According to the purpose, Different sizes of a needle are used for different types of fabric

Different Size of Needle for Different Types of Fabric

Sourcing of Sewing Machine Parts: Needles

sewing machine needle is mainly sourced from China because of a cheap price. So can also source it locally if the order quantity is less.

Spool Pin of Sewing Machine

Spool pin in a sewing machine is placed vertically or horizontally which actually used for holding the spool of threads. This is a fixed part of a sewing machine.

The Bobbin of Sewing Machine

In a sewing machine bobbin is one of an integral part and it is non-electrical parts of a sewing machine. Bobbins can be found in different electric devices. In a bobbin, threads are wired which is used for sewing. You need to set the required thread into a bobbin. After finishing you have to refill the bobbin to continue sewing.

Sourcing of Sewing Machine Parts: Bobbin

There are many popular brands of bobbin manufacturer, you can collect bobbin from them. You can source either by importing or if locally available then purchase it locally because it will be cheaper. Different manufacturers of sewing machine bobbins are:

  • Brother
  • Juki
  • Janome
  • Singer
  • Boby Lock
  • Bernina
  • Consew
  • Elena
  • Kenmore
  • Riccar
  • Handi Quilter

Bobbin Holder of Sewing Machine

Bobbin holder is used to holding the bobbin into the sewing machine. Bobbin holder also is known as bobbin case which is one of the key sewing machine parts. Time to time you may need to conduct cleaning and maintenance or change of bobbin case. It is one of the commonly used spare parts of a sewing machine.

Presser Foot of Sewing Machine

presser foot using in a sewing machine to hold the fabric in the right place on the throat plate so that fabric cannot slip around. You may need to change your sewing machine pressure foot if you use your machine for commercial production.

Tension Discs and Tension Spring

The tension discs used to control the thread tension to give proper stitch on the fabric. If there is a problem of tension then you may see that stitch is not placing properly, it may loose or tight. Tension spring is added to control the pressure so that two different fabric can join together with proper stitch. Tension discs and spring may need to change if it is damaged. You can purchase it locally or source it from China if you need a large quantity.

Tension Discs and Spring of Sewing Machine

Remember that you have to clean dust time to time from the tension discs otherwise your may find improper stitch.

Face Plate Thumb Screw

Faceplate thumb screw is used for attaching the face plate of a sewing machine. You may find it a traditional sewing machine. Normally, this part is not required to replace.

Thread Guide

Thread guide is a small part of a sewing machine which has a hole inside, is responsible to properly guide the threads from spool pin to the hole of a needle. Thread guide is made of steel or metal.

Throat Plate

Throat plate is placed between pressure foot and bobbin case. This plate also is known as needle plate. It is made of metal. At the time of sewing, pressure foot is placed on top of the throat plate.

Stitch Indicator Plate

Stitch Indicator plate indicates the stitching type where different stitching number is written. This plate is a fixed part of a sewing machine which is not required to change but you should clean the surface of the plate so that written number is visible.

Stitch Regulator

By using a stitch regulator you can regulate the type of stitch on the fabric. In accordance with your requirement, you can switch into a different stitch or adjust your sewing stitch.

Bobbin Winder

Bobbin winder basically ensures the right direction of the threads from the spool to the bobbin. This is a mechanical process which is done automatically inside the sewing machine.

Feed Dog

Feed dog helps to feed the fabric to the required direction, either backward or forward using its teeth. Feed dog is made of metal. Normally it is not a visible part of a sewing machine. But if you look closely into the needle plate then you can see. If feed dog is damaged then you must need to change it.

Maintenance of Sewing Machine Parts

Finally, a sewing machine should be properly maintained to get long lasting service. If you do not clean and add lubricant properly then you may find a technical problem or not functioning properly. Different defects you may identify. How you can ensure proper maintenance?

  • First, read the manual provided with the sewing machine and follow the guidelines for setting the machine and starting sewing.
  • Please clean after using if there is any dust.
  • Do not give extra pressure if a thread is stuck in the bobbin case
  • Use good quality accessories
  • Regularly put good quality lubricants to the right place.

Parts of Sewing Machine pdf

If you have any confusion or you want to add value to this article then please let me know.

Written by

Md. Nahian Mahmud Shaikat

Roles of Industrial Engineering in Garments Factory

Roles of Industrial Engineering in Garments Factory

Industrial engineering (IE) plays a vital role in the apparel industry, that’s why Industrial engineering job roles are very important for garments factory. When we need to reduce cost and improve work efficiency in this competitive era, the apparel industry hires an Industrial Engineer to do that job smartly. Apparel manufacturing industry is growing quickly by applying IE in their facility. I this article I am giving a list of IE activities in garments factory which will help you to understand the Roles of Industrial Engineering in Garments Factory.

Roles of Industrial Engineering in Garments Factory

Objectives of Industrial Engineering (IE) in the Apparel Industry

  1. To increase productivity
  2. Process improvement by motion reducing.
  3. Reduce work in process (WIP) and remove the bottleneck.
  4. Increase efficiency of operations
  5. Reduce man machine ratio
  6. Process improvement to reduce cost, waste and rejection Reduce wastage and defects
  7. Fill up Key Performance Indicator (KPI) target.
  8. Keep workplace and environment safe
  9. Production planning and implementation
  10. Evaluate operator and staff performance, disciplinary matters, training needs, and their career development.
  11. Set the target and make a draft, layout design of the machine requirement, material flow, and workstation to bring the best possible efficiency. Modern tools are used to design of the layout.
  12. Monitor factory performance in terms of quality, delivery, cost-efficiency and target improvements with the internal factory team and taking necessary corrective action.
  13. Manpower balancing, target setting, and monitoring achievements.

Daily Activities and Duties of an Industrial Engineer in the Apparel Industry

  1. Collect line loading plan from the Planning Department
  2. Attend in Pre-Production (PP) meeting
  3. Collect size set sample and make operation bulletin accordingly.
  4. Collect Operation Bulletin and make a paper layout
  5. Discuss with Maintenance in-charge regarding machine, folder, attachment and Technical personnel for technical issues.
  6. Make discussion with a floor in-charge about layout according to paper layout
  7. Check Daily Non-productive time (NPT) and reduce machine breakdown time.
  8. Make layout according to paper layout
  9. Make line balancing according to target and capacity study during 2 – 3 days of layout
  10. Find out the bottleneck process and solve it
  11. If needed make 1-hour production study in required process
  12. Everyday input and output monitoring
  13. Give daily production target and follow up production achievement.
  14. Hourly production follow-up
  15. Everyday 5S related activities monitoring
  16. Cross check thread consumption for every new style.
  17. Ensure up to 65%-70% efficiency.
  18. Workstation design
  19. Operators motion development by correcting faulty motion.
  20. Reduce worker absenteeism and turnover rate
  21. 5 pcs flow by reducing WIP
  22. Reduce line setting time or throughput time.
  23. Proper utilization of manpower by reducing unnecessary helping process.
  24. Establish a meeting in-between QC and operators regarding critical points of the style while layout.
  25. Prepare daily Man/ Machine report
  26. Developing cut to ship ratio.
  27. Work to reduce absenteeism and operator turnover

Roles of Industrial Engineering in Garments Factory pdf

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam

Operation breakdown and SMV Polo Shirt

Operation breakdown and SMV Polo Shirt

Polo shirt is a special type of shirt which has a collar and a placket with two or three buttons, different from a T-shirt, also have a pocket. Polo is also made of knit fabric like T-shirt but different types of design. Total SMV of Polo Shirt is 10.39. This operation breakdown includes a list of operation, machine list, SMV of every single operation, the production target of polo shirt manufacturing in the sewing section. Hopefully, after reading this article you will have an idea of detail Operation breakdown and SMV Polo Shirt.

Operation breakdown and SMV Polo Shirt

Operation Breakdown and SMV Polo Shirt
NO OPERATION M/C S.M.V TGT MAN REQ MAN ALCT Plan Work Station
1 CARE LABEL CUT, ARRANGE & ATT SNL 0.35 171 0.98 1 1
2 PLACKET & BODY STICKER MATCH MNL 0.12 500 0.33 0.5 1
3 PLACKET ROLLING & MARK SNL 0.35 171 0.98 1 1
4 PLACKET ATTACH SNL 0.42 143 1.17 1 1
5 PLACKET SCISSORING & NOSE TACK SNL 0.32 188 0.89 1 1
6 BK MOON IRON IRN 0.32 188 0.89 1 1
7 MAIN & SIZE LABEL ATTACH SNL 0.4 150 1.12 1 1
8 MOON ATTACH SNL 0.35 171 0.98 1 1
9 FRT & BK STICKER MATCH MNL 0.15 400 0.42 0.5 1
10 SHOULDER JOIN & cut OL 0.3 200 0.84 1 1
11 COLLAR  SERVICING OL 0.2 300 0.56 1 1
12 COLLAR MARK MNL 0.15 400 0.42
13 COLLAR ATT W/BK TAPE SNL 0.37 162 1.03 1 1
14 BK TAPE TS SNL 0.33 182 0.92 1 1
15 LOWER PLACKET CLOSE SNL 0.22 273 0.61 0.5 1
16 UPPER PLACKET TS SNL 0.2 300 0.56 0.5
17 PLACKET BOX SNL 0.4 150 1.12 1 1
18 CUFF JOIN OL 0.4 150 1.12 1 1
19 CUFF TS FL 0.27 222 0.75 0.5 1
20 Slv Pair Match MNL 0.15 400 0.42 1 1
21 Slv& Body Sticker Match MNL 0.25 240 0.7
22 SLEEVE JOIN OL 0.42 143 1.17 1 1
23 ARMHOLE TS FL 0.32 188 0.89 1 1
24 BTM HEM FL 0.32 188 0.89 1 1
25 SIDE SPLIT TK SNL 0.27 222 0.75 1 1
26 SIDE SPLIT ROLLING BY TS SNL 0.5 120 1.4 1.5 2
27 SIDE SEAM OL 0.57 105 1.59 1.5 2
28 SLEEVE OPEN & CLOSE TK & RAW EDGE TK SNL 0.45 133 1.26 1 1
29 SEW BTN HOLE BH 0.3 200 0.84 1 1
30 BTN ATTACH POSITION MARK MNL 0.15 400 0.42 0.5 1
31 BTN ATTACH BA 0.27 222 0.75 1 2
32 BTN PUSH MNL 0.2 300 0.56 0.5 2
33 STICKER REMOVE (4) MNL 0.15 400 0.42 0.5 1
34 FINAL THREAD CUT MNL 0.45 133 1.26 1 1
 Total   10.39   29 29 35

Summary of Operation Breakdown and SMV Polo Shirt

Summary of Operation breakdown and SMV Polo Shirt
Inline S.M.V
SEWING 8.3
MANUAL 1.77
IRON 0.32
TOTAL 10.39
Man level 29
Pitch time 0.358
100% Tgt/h 167
75% Tgt/h 126
70% Tgt/h 117
Machine type Requisition
OL 6
SNL 14
VT 0
BA 1
BH 1
FL 3
BT 0
Total 24
Manpower Requisition
Operator 24
Iron Man  0
MANUAL 5
Total 29

Operation breakdown and SMV Polo Shirt excel

Summary of Operation breakdown and SMV Polo Shirt

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam

Operation Breakdown and SMV of T-shirt of Knit Garments

Operation Breakdown and SMV of T-shirt of Knit Garments

T-shirt named for its T shape, collarless and short sleeves. Generally, a T-shirt made by light cotton fabrics, very comfortable to wear, casual wearing dress. A T-shirt is more comfortable than Polo shirt, male and female both can wear it. This article is all about T-shirt manufacturing, operation breakdown of T-shirt. Total SMV of T-shirt is 8.41. From this article, you will know, list of operation, machine list, SMV of every single operation, the production target of T-shirt manufacturing in the sewing section. So, let’s have a look at Operation Breakdown and SMV of T-shirt of Knit Garments.

Operation Breakdown and SMV of T-shirt of Knit Garments

Operation Breakdown and SMV of T-shirt of Knit Garments
NO OPERATION M/C S.M.V TGT MAN REQ MAN ALCT Plan Work Station 
1 CARE LABEL ATTACH SNL 0.12 500 0.36 0.5 1
2 PLACKET ATTACH POSITION MARK MNL 0.25 240 0.74 0.5 1
3 PLACKET ROLLING & MARK SNL 0.32 188 0.95 1 1
4 PLACKET ATTACH SNL 0.4 150 1.19 1 1
5 PLACKET CUT & NOSE TK SNL 0.27 222 0.8 1 1
6 FRONT & BACK PART MATCH MNL 0.15 400 0.45 0.5 1
7 SHOULDER JOINT 4OL 0.3 200 0.89 1 1
8 NOSE NECK RIB MEASURE & CUT MNL 0.2 300 0.59 0.5 1
9 NOSE NECK RIB TK WITH BODY SNL 0.32 188 0.95 1 1
10 NOSE NECK RIB JOIN 4OL 0.32 188 0.95 1 1
11 NECK TS FL 0.25 240 0.74 0.5 1
13 PLACKET CLOSE & 1/16 UPPER SNL 0.32 188 0.95 1 1
12 PLACKET CLOSE & 1/16 LOWER SNL 0.32 188 0.95 1 1
14 PLACKET BOX SNL 0.4 150 1.19 1 1
15 NECK PIPING FB 0.23 261 0.68 1 1
16 MAIN LBL ATTACH WITH CORNER FOLD SNL 0.32 188 0.95 1 1
17 SLV HEM FL 0.33 182 0.98 1 1
18 SLEEVE AND BODY MATCH MNL 0.15 400 0.45 1 1
19 SLEEVE JOINT 4OL 0.45 133 1.34 1 1
20 ARMHOLE T/S FL 0.32 188 0.95 1 1
21 SIDE SEAM 4OL 0.7 86 2.08 2 2
22 SLEEVE CLOSE & OPEN TACK SNL 0.37 162 1.1 1 1
22 BODY HEM FL 0.33 182 0.98 1 1
22 BUTTONHOLE BH 0.3 200 0.89 1 1
22 BUTTON ATTACH MARK BS 0.27 222 0.8 1 1
22 BUTTON PUSH MNL 0.2 300 0.59
22 FINAL THREAD CUT & STICKER REMOVE MNL 0.5 120 1.49 1 1
Total 8.41 25 25 27

Here,

  • 5OL – 5 thread overlock
  • 4OL – 4 thread overlock
  • SNL – Single needle lock stitch
  • FB – Flat belt
  • KS – Kansai machine
  • BS – Button stitch m/c
  • FL – Flat lock m/c
  • BH – Button hole m/c
  • M/C – Machine
  • TGT – Target
  • MAN REQ – Man Requirement
  • MAN ALCT – Man Allocation

Summary of T-shirt Operation Bulletin

Summary of T-shirt Operation Bulletin
Inline S.M.V
SEWING 6.96
MANUAL 1.45
IRON 0
TOTAL 8.41
Man level 25
Tact time 0.336
100% Target/hour 178
75% Target/hour 134
65% Target/hour 116
Machine Type Requisition
5OL 0
4OL 5
SNL 10
FB 1
KS 0
BS 1
FL 4
BH 1
Total 21
Manpower Requisition
Operator 21
Iron Man  0
MANUAL 3
Total 24

Summary of T-shirt Operation Bulletin

Operation Breakdown and SMV of T-shirt of Knit Garments excel

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam

Operation Breakdown and SMV of Cargo Pant

Operation Breakdown and SMV of Cargo Pant

Cargo Pant: Cargo Pant is a pant includes cargo pocket, generally loose-fitting, comfortable casual wear. Cargo Pant can be the long and short type of. Here SMV, total SMV found 36.28 which can be varied factory to factory. This data will give you a clear idea about the list of operation of cargo pant and their SMV. For a cargo pant, you may find more process are involved than 5 pocket pant. Hopefully, Operation Breakdown and SMV of Cargo Pant which be helpful for you.

Operation Breakdown and SMV of Cargo Pant
NO OPERATION M/C TYPE Count SMV TARGET 100% Efficiency TARGET 80% Efficiency
FRONT PART
1 FLY FUSING IRN 1 0.25 240 192
2 S/FLY +D/FLY + FNT RISE +SEAM+ FACING SERGING 5 OL 1 0.45 133 107
3 BODY SERIAL + THREAD CUT Helper 1 0.2 300 240
4 SEAM MARK Helper 1 0.3 200 160
5 FACING JOIN WITH PKTING + D/FLY MAKE SNL 1 0.35 171 137
6 SEAM JOIN  WITH PKTING SNL 1 0.35 171 137
7 FNT PKTING  JOIN WITH BODY SNL 1 0.4 150 120
8 FNT PKT MOUTH ROLLING DNL 2 0.5 120 192
9 FNT PKT HORI+VER TACK SNL 1 0.4 150 120
10 FNT PKT BAG O/L 3 OL 1 0.35 171 137
11 PKT BAG TOP 1/4 SNL 1 0.38 158 126
12 S/FLY JOIN + TOP STC SNL 1 0.35 171 137
13 ZIPPER JOIN DNL 1 0.3 200 160
14 J TOP STC WITH MARK DNL 1 0.35 171 137
15 D/FLY JOIN + BODY CLOSE SNL 1 0.4 150 120
16 FNT RISE INSIDE TACK SNL 1 0.5 120 96
17 FNT RISE TOP STC SNL 1 0.55 109 87
18 CARE LABEL MAKE + JOIN WITH WAIST SNL 1 0.25 240 192
19 FNT PART CHECK QC
20 MAKE SECTION
21 FLAP +W/BELT FUSING IRN 1 0.2 300 240
22 REINFORCEMENT CREASING (4 PICS) IRN 4 0.4 150 480
23 FLAP TOP STC SNL 1 0.4 150 120
24 THAI PKT DART MAKE SNL 2 0.35 171 274
25 THAI PKT DART TOP STC SNL 1 0.28 214 171
26 THAI +BK PKT FLAP MAKE SNL 2 0.6 100 160
27 THAI +PKT FLAP TOP 1/4 SNL 2 0.5 120 192
28 THAI PKT O/L 3 OL 1 0.3 200 160
29 THAI PKT+THAI COIN PKT ROLLING SNL 1 0.4 150 120
30 THAI COIN PKT LOOP JOIN+DECO STC SNL 1 0.4 150 120
31 THAI COIN PKT VELCO JOIN VELCRO 1 0.4 150 120
32 THAI  COIN PKT JOIN SNL 1 0.45 133 107
33 BACK PART
34 BK RISE JOIN SNL 2 0.65 92 148
35 BK RISE TOP STC DNL 1 0.62 97 77
36 BK PKT SERGING 5 OL 1 0.55 109 87
37 BK PKT ROLLING SNL 1 0.35 171 137
38 BK PKT+FLAP POSITION MARK Helper 2 0.65 92 148
39 BK PKT JOIN WITH REINFORCEMENT SNL 2 0.4 150 240
40 BK PKT 1/4 SNL 2 0.3 200 320
41 BK PKT PLAP JOIN DNL 1 0.5 120 96
42 BK PART LBL JOIN SNL 1 0.3 200 160
43 BK PART CHECK QC
44 ASSEMBLY
45 FNT+ Bk PART +  MATCHING Helper 1 0.3 200 160
46 SIDESEAM JOIN 5 OL 1 0.48 125 100
47 SIDE SEAM TOP STC FOA 1 0.4 150 120
48 MARK THAI PKT, BTM HEM Helper 2 0.45 133 213
49 THAI PKT JOIN SNL 2 0.7 86 137
50 THAI PKT 1/4 SNL 2 0.6 100 160
51 FLAP MATCH Helper 1 0.2 300 240
52 FLAP JOIN SNL 1 0.4 150 120
53 FLAP TOP STC SNL 1 0.48 125 100
54 LOOP MAKE FL 1 0.35 171 137
55 MARK LOOP JOIN + CUT Helper 1 0.4 150 120
56 BON PKT POSITION MARK SNL 2 0.65 92 148
57 BON ROLLING SNL 1 0.3 200 160
58 BON MACHING +BON LENGHT MARK Helper 1 0.2 300 240
59  BON CREASING IRN 1 0.4 150 120
60 BON JOIN DNL 1 0.7 86 69
61 BON CUT + TURN OVER Helper 1 0.35 171 137
62 BON TOP STC DOWNSIDE SNL 1 0.65 92 74
63 BON PKTING HARMONIUM  FACING  SERGING 5 OL 1 0.52 115 92
64 BON PKTING SERGING 5 OL 1 0.45 133 107
65 BON PKT FACING JOIN WITH PKTING SNL 2 0.7 86 137
66 BON TOP STC UPPER SIDE SNL 1 0.6 100 80
67 BK BON PKT INSIDE TACK SNL 1 0.55 109 87
68 W/ BELT MARK+ ALLOWANCE CUT Helper 1 0.35 171 137
69 W/BELT CREASING IRN 1 0.35 171 137
70 W/BELT POSITION MARK Helper 1 0.25 240 192
71 W/BELT MATCHING SNL 1 0.3 200 160
72 W/BELT JOIN SNL 3 0.85 71 169
73 W/BELT ELASTIC CUT + MARK Helper 1 0.4 150 120
74 W/BELT ELASTIC TACK SNL 2 0.55 109 175
75 W/BELT TOP STC(ELASTIC PART) K-S 1 0.55 109 87
76 W/BELT TOP STC K-S 2 0.75 80 128
77 MOUTH CUT Helper 2 0.35 171 274
78 MOUTH  REMOVE Helper 2 0.3 200 320
79 MOUTH CLOSE SNL 2 0.84 71 114
80 LOOP DEEP TACK SNL 1 0.6 100 80
81 INSEAM JOIN 5 OL 1 0.35 171 137
82 INSEAM TOP STC FOA 1 0.38 158 126
83 BTM HEM ROLLING SNL 2 0.75 80 128
84 VELCROW POSITION MARK Helper 2 0.65 92 148
85 VELCROW JOIN VELCROW 2 0.75 80 128
86 FINAL THREAD CUT Helper 2 0.5 120 192
87 FINAL TABELTE QC
88 TOTAL 107 36.28 2 142

Here,

  • IRN- Iron Machine
  • SNL- Single needle lock stitch
  • DNL- Double needle lock stitch
  • 3 OL- 3 thread overlock
  • 5 OL- 5 thread overlock
  • VERT- Vertical Machine
  • DNL- Double needle lockstitch machine
  • K-S – Kansai machine
  • FOA- Feed of the arm

Operation Breakdown and SMV of Cargo Pant

Operation Breakdown and SMV of Cargo Pant excel

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam

Operation Breakdown and SMV 5 Pockets Long Pant

Operation Breakdown and SMV 5 Pockets Long Pant

5 Pocket pant can be long or short, most commonly manufactured in the apparel industry, 3 pocket in the front side and 2 in the back. Generally, 5 Pocket pant is Slim Fit Skinny Leg types. 5 pocket pants can be made by jeans or non-denim Twill Pant. Nowadays 5 pockets jeans pant is very commonly used garments and it is very popular. This article will help you to know about a list of operation and SMV of 5 pocket long pant. Hopefully, you will understand after reading Operation Breakdown and SMV 5 Pockets Long Pant.

Operation Breakdown and SMV 5 Pockets Long Pant
NO. OPERATION M/C TYPE No. of Machine  SMV TGT in 100% Efficiency
FRONT PART
1 FNT FLY FUSING ATT IRN 1 0.2 300
2 FNT PART KNEE MARK Helper 1 0.25 240
3 S/FLY +D/FLY MAKE+FNT RISE O/L 3 OL 1 0.3 200
4 D/FLY OL +SEAM OL 3 OL 1 0.3 200
5 FNT PKT SEAM  MARK Helper 1 0.3 200
6 COIN PKT ATT TO SEAM SNL 1 0.3 200
7 FNT PKT SEAM + FACING  ATTACH TO PKTING SNL 1 0.3 200
8 FNT PKTING ATTACH TO BODY SNL 1 0.25 240
9 FNT S/FLY ATT +  TOP STC SNL 1 0.3 200
10 FNT S/FLY ZIPPER ATT DNL 1 0.3 200
11  J STC MARK Helper 1 0.2 300
12  J TOP STC DNL 1 0.25 240
13 FNT D/FLY JOIN SNL 1 0.25 240
14 FNT D/FLY BODY CLOSE SNL 1 0.25 240
15 FNT RISE INSIDE TACK+ROLLING SNL 1 0.35 171
16 FNT RISE TOP STC SNL 1 0.3 200
17 FNT RISE 2ND STC WITH DIMOND SNL 1 0.25 240
18 FNT PKT  MOUTH ROLLING WITH PIPING DNL 2 0.55 109
19 FNT PKT HORI+VERTI- TACK SNL 1 0.4 150
20 FNT PKT BAG OL +TURN 3 OL 1 0.3 200
21 FNT PKT BAG 1/4 TOP STC SNL 2 0.4 150
22 LABLE MAKE SNL 1 0.25 240
23 FNT PART LABLE ATT SNL 1 0.3 200
24 FNT PART WAIST MARK Helper 1 0.25 240
25 FNT PART CHECK QC
26 BK PART 
27 BK PART KNEE MARK Helper 1 0.25 240
28 BK YOKE JOIN 3 OL 1 0.3 200
29 BK YOKE JOIN TOP STC FOA 1 0.3 200
30 BK RISE  JOIN 3 OL 1 0.3 200
31 BK RISE TOP STC FOA 1 0.28 214
32 BK PKT + LOOP + YOKE + CORD MARK Helper 2 0.4 150
33 BK PKT MOUTH ROLLING+COIN PKT ROLLING CHIN 1 0.45 133
34 BK PKT OL 3 OL 1 0.3 200
35 BK PKT IRN IRN 2 0.6 100
36 BK PKT ATT SNL 2 0.6 100
37 BK PKT TOP STC SNL 2 0.5 120
38 BK PART CHECK QC
39 ASSEMBLY
40 FR.+BK PART MACHINE Helper 1 0.3 200
41 INSEAM JOIN TOP STC (FOLDER) FOA 2 0.55 109
42 SIDE SEAM O/L 5 OL 2 0.6 100
43 SIDE SEAM SAFT STC SNL 2 0.6 100
44 SIDE SEAM CORD STC SNL 2 0.4 150
45 SIDE SEAM LABLE ATT SNL 1 0.3 200
46 W/BELT SHARING 5 OL 1 0.3 200
47 W/BELT FUSING ATT IRN 1 0.3 200
48 W/BELT MARK Helper 1 0.3 200
49 W/BELT MATCHING Helper 1 0.3 200
50 W/BELT JOIN  TOP STC  ( FOLDER) K-S 2 0.65 92
51 W/B CHECK+IN SIDE CHECK Q.I
52 W/BELT MOUTH CUT+TREAD REMOVE Helper 2 0.45 133
53 W/BELT MOUTH CLOSE SNL 3 0.8 75
54 WAIST LOOP MAKE(FOLDER)+LOOP CUT+MATCHING SNL 1 0.3 200
55 WAIST  LOOP & BELT  IRN IRN 1 0.26 231
56 WAIST LOOP ATT  (5PCS) SNL 2 0.5 120
57 WAIST LOOP CLOSE SNL 1 0.35 171
58 W/BELT LABLE ATT SNL 1 0.3 200
59 BTM HEM ROLLING SNL 2 0.6 100
60 TRIM CUT Helper 2 0.3 200
61 FNT PKT WASH TACK +MOUTH TACK SNL 1 0.3 200
62 BERTECK & BUTTON SECTION
63 LOOP BERTECK (10 pics) BERTEK 2
64 BK PKT BERTECK+CORD STC BERTEK 1
65 FNT PKT BERTECK+FLY BERTEK 1
66 EYELET HOLE HOLE 1
67 FLAP MARK & BODY CARING Helper 1
68 REVEAT ATTACH(10 POINT) SNAP BUTTON 2
69 WAIST BUTTON SNAP BUTTON 1
70 WAIST MARK Helper 1

Here,

  • IRN- Iron Machine
  • SNL- Single needle lock stitch
  • 3 OL- 3 thread overlock
  • VERT- Vertical Machine
  • DNL- Double needle lockstitch machine
  • K-S – Kansai machine
  • FOA- Feed of the arm

Operation Breakdown and SMV 5 Pockets Long Pant

Operation Breakdown and SMV 5 Pockets Long Pant excel

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam

Operation Breakdown and SMV of Men’s Long Sleeve Shirt

Operation Breakdown and SMV of Men’s Long Sleeve Shirt

Operation Breakdown for Garments ManufacturingOperation breakdown is a list of processor operation in sequence wise with SMV or SAM and machine Helper list. Style-wise operation breakdown is done by an industrial engineer in an excel chart. Operation breakdown report help to set the line layout of every style. For your better understanding, I made an Operation Breakdown and SMV of Men’s Long Sleeve Shirt in an excel sheet.

Operation Breakdown Report Includes

  1. List of operation
  2. Operation wise needed sewing machine list
  3. Operation wise number of  sewing machine
  4. SMV or SAM of every operation
  5. Production target of every operation

Operation Breakdown and SMV of Men’s Long Sleeve Shirt

OPERATION M/C TYPE Number of Machine Needed SMV Target Production in 100% Efficiency(Pcs) Target Production in 80% Efficiency(Pcs)
MAKE SECTION-SMALL PARTS
COLLER FUSING IRN 2 0.25 240 192
COLLAR MAKE MARK + MATCH HELPER 1 0.25 240 192
COLLAR MAKE WITH HELPER THREAD SNL 2 0.45 133 213
COLLAR ALLOWANCE CUT HELPER 1 0.25 240 192
COLLAR TURN + THREAD REMOVE HELPER 1 0.25 240 192
COLLAR TOP 1/4 STC SNL 2 0.32 188 300
COLLAR + BAND MATCH HELPER 1 0.3 200 160
BAND JOIN SNL 2 0.55 109 175
COLLAR ALLOWANCE NOSE  CUT + SERGING 3 OL 1 0.35 171 137
BAND TOP (MIDDLE)  STC SNL 1 0.3 200 160
COLLAR  MARK SHOULDER PSN HELPER 1 0.3 200 160
FLAP IRN IRN 2 0.45 133 213
FLAP MAKE SNL 2 0.6 100 160
FLAP TOP STC SNL 2 0.55 109 175
FLAP PEN POINT MARK+ROLLING SNL 3 0.4 150 360
MARK FOR CUFF MAKE HELPER 1 0.35 171 137
CUFF MAKE SNL 1 0.5 120 96
CUFF MAKE VERT 1 0.4 150 120
CUFF TOP STC SNL 2 0.6 100 160
BACK PART
BACK PART DART MAKE SNL 1 0.25 240 192
MAIN + FIT LBL ATT WT BACK YK SNL 2 0.3 200 320
BACK YK ATT 3 PARTS SNL 2 0.28 214 343
BACK YK TOP STC SNL 1 0.4 150 120
CARE LBL ATT SNL 1 0.3 200 160
BACK NECK TRIMMING HELPER 1 0.5 120 96
BACK PART CHECK QC
FRONT PART
BOX PLATE MAKE K-S 2 0.55 109 175
THREAD CUT HELPER 1 0.2 300 240
BTN PLATE MAKE SNL 1 0.5 120 96
FRONT NECK TRIMMING HELPER 1 0.3 200 160
ASSEMBLY
BACK + FRONT PART MATCH HELPER 1 0.2 300 240
SHOULDER JOIN SNL 2 0.3 200 320
SHOULDER T/S DNL 1 0.25 240 192
POCKET + FLAP MARK HELPER 2 0.45 133 213
POCKET ROLLING SNL 1 0.2 300 240
POCKET IRN IRN 2 0.2 300 480
PLACKET IRN IRN 2 0.5 120 192
POCKET MATCH HELPER 1 0.25 240 192
POCKET JOIN SNL 2 0.6 100 160
POCKET 1/4 SNL 2 0.55 109 175
FLAP MATCH HELPER 1 0.2 300 240
FLAP JOIN DNL 2 0.5 120 192
NECK SHARING SAFETY STC SNL 1 0.25 240 192
COLLAR + BODY ASSEMBLY HELPER 1 0.25 240 192
COLLAR JOIN SNL 2 0.45 133 213
COLLAR CLOSE  TOP STC SNL 3 0.65 92 222
SLEEVE PLACKET OPEN MARK + CUT HELPER 1 0.3 200 160
GANBLE JOIN( FOLDER) SNL 1 0.35 171 137
GANBLE TACK + EXCESS CUT SNL 1 0.3 200 160
PLACKET JOIN + EDGE TOP STC SNL 2 0.4 150 240
CUFF JNS PSN MARK HELPER 1 0.25 240 192
SLEEVE MATCHING HELPER 1 0.2 300 240
SLEEVE JOIN 3 OL 2 0.5 120 192
SLEEVE INSIDE ALLOWANCE CUT HELPER 1 0.25 240 192
ARMHOLE TOP STC ( FOLDER) DNL 2 0.6 100 160
THEAD CUT + ALLOWANCE CUT 3OL 1 0.35 171 137
SIDE SEAM TOP STC FOA 2 0.45 133 213
CUFF  JOIN PSN MARK HELPER 1 0.35 171 137
CUFF JOIN SNL 3 0.8 75 180
BOTTOM HEM SNL 2 0.45 133 213
COMFORT LBL JOIN SNL 1 0.4 150 120
FINAL THREAD CUT HELPER 2 0.4 150 240

Here,

  • IRN – Iron Machine
  • SNL – Single needle lock stitch
  • 3 OL – 3 thread Overlock
  • VERT – Vertical Machine
  • DNL – Double needle lockstitch machine
  • K-S – Kansai machine
  • FOA – Feed of the arm

Operation Breakdown and SMV of Men’s Long Sleeve Shirt excel

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam

Job Responsibilities of Quality AGM or GM in Apparel Industry

Job Responsibilities of Quality AGM or GM in Apparel Industry

Garments Quality GMA quality DGM, AGM or GM is the head of quality in an apparel industry, who is responsible for leading the whole department from the supreme position. It is the top designation of apparel industry like production/operation GM. A quality GM is the utmost responsible person for any quality issues in the apparel industry. It’s very important to know about Quality GM job responsibility for every quality related person as our dream to be Quality GM, highest stage of career. Job Responsibilities of Quality AGM or GM in Apparel Industry is the indicator of what qualification is required to become Quality GM and where the focus is needed.

Job Responsibilities of Quality AGM or GM in Apparel Industry

You may also like to read:

  1. Job responsibilities of a buying house QC
  2. Job Responsibilities of Quality Manager in Apparel Industry
  3. GPQ Job Responsibilities in Apparel Industry

Job Description of Garments Quality AGM or GM

  1. Full responsibility for quality function within the location through the entire manufacturing process including incoming, in the process, section-wise, finished goods inspection, and testing.
  2. Maintains and improves product and operation quality by monitoring product requirements, SOP, compliance and technical support for the factory.
  3. Develops and analyzes statistical data and product specifications to determine present standards and establish proposed quality and reliability expectancy of finished product
  4. Develops and maintains quality assurance and control objectives and coordinates objectives with production procedures in cooperation with the Production Department and others supporting departments.
  5. Develop a plan, promote, facilitate and organizes training activities for all respective person related to product quality and reliability.
  6. Continuously review quality control processes, procedures, and capabilities in order to sustain the most cost-effective and efficient methods for meeting quality requirements and making a recommendation for improvement as appropriate for Garments factory.
  7. Responsible for buyers any quality inspection failing; final inspection, in-process/inline quality audit and inspection.
  8. Responsible for customer (buyer) quality claim and giving on time customer feedback in any quality issue.
  9. Responsible for all Technical Audit and implementation of customer technical requirement.
  10. Should have knowledge of all aspect of quality control methods and practices including AQL levels and other prevailing international standards.
  11. Implement QC tools, lean manufacturing, and quality visualization.

Job Responsibilities of Quality AGM or GM in Apparel Industry pdf

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam

Features of Single Needle Lock Stitch Machine

Features of Single Needle Lock Stitch Machine

Single needle lock stitch machine is called a plain needle sewing machine. Single needle lock stitch machine is mostly used as an industrial sewing machine. Modern single needle lockstitch has a thread trimmer which operates at the highest speed of its kind. Lockstitch machine is the most commonly used sewing machine in the apparel industry, especially in woven garments. Here in this article, I am going to share Features of Single Needle Lock Stitch Machine with you for a clear understanding of single needle lock stitch sewing machine.

Types of Lock stitch Sewing Machine

There are two types of lock stitch sewing machine used in a garments factory.

  1. Single needle lockstitch machine
  2. Double(two) needle lockstitch machine

Single Needle Lock Stitch Machine

Single needle lock stitch machine is stitch by one needle of a machine by lock stitch.

Double Needle Lock Stitch Machine

Double-needle /twin/two needle is a needle with a single shank and two shafts, proceed stitching with the double stitching you will get two parallel rows on the face of the fabric and a zig-zag stitch on the back of the fabric.

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Parts of Single Needle Lock Stitch Sewing Machine

Different Parts of Single Needle Lock Stitch Sewing Machine

Different Parts of Single Needle Lock Stitch Sewing Machine

  1. Bobbin Winder
  2. Thread wiper device
  3. Lifting lever
  4. Hand swatch A
  5. Hand swatch B
  6. Work Clamp
  7. Knee lifter plate
  8. Power stitch
  9. Oil gauge window
  10. Oil feeding pocket
  11. Machine pulley
  12. Operation panel
  13. Cotton stand
  14. Control box
  15. Power indicator
  16. USB port
  17. Pulley cover
  18. The thread takes up cover
  19. Finger guard

Parts of Single Needle Lock Stitch Sewing Machine

Features of Single Needle Lock Stitch Machine

  1. Two thread need for a machine, one for needle and another one for bobbin
  2. Needle thread set in the upper side of fabric and bobbin thread set in the lower side of the fabric in stitch
  3. Stitching type only lock stitch
  4. Machine speed is 4000-5000 RPM
  5. 1 needle in every machine
  6. Edge cutting, automatic bobbin winding
  7. Less noise, low vibration, no radiation, and environment-friendly
  8. SPI generally 7-9
  9. Sewing Shirts, Jackets, Suits, Over-coats, Bed covers, Curtains, Children’s clothes, Bags, Leather, Wool, Chemical fiber and Canvas.

Features of Single Needle Lock Stitch Machine

Technical Specifications of Lock Stitch Machine

  1. Basic Machine Practice (Loop Exercise)
  2. Technical Specification
  3. Installation of needle
  4. Needle bar Height adjustment
  5. Hook Set Timing
  6. Feed Dog adjustment and alignment
  7. Feed Dog Eccentric cam Adjustment
  8. Pressure foot to the Pressure adjustment

Features of Single Needle Lock Stitch Machine pdf

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam