Operation Breakdown and SMV of a Cargo Crop Pant

Operation Breakdown and SMV of a Cargo Crop Pant

Adding cargo pocket in crop pant, we call it cargo crop pant, for better understanding please have a look at the picture given below.  As per this, this breakdown to SMV is 30.74, manpower needed 95, given operation sequence wise breakdown to understand and set up sewing line layout of a Cargo crop pant. Crop pant is very fashion and popular in this era, everyone wears it as casual and semi-casual wear. In this article, you will have details of Operation Breakdown and SMV of a Cargo Crop Pant.

Operation breakdown and SMV of a Cargo crop pant

Operation Breakdown/Operation Bulletin and SMV of a Cargo Crop Pant 
Style Name & NO : SMV Avg 10%+ 0.36 Max 0.72
Buyer: 30.74 0.32 10%- 0.29 Min 0.21
Description: CARGO CROP PANT Efficiency 60% 65% 70% 75%
Tar/Hr 111 121 130 139
S/N M/C Section Operation SMV Tar/Hr TAKT Man Power Remarks
1 HP Patch mark at coin pocket  Facing 0.25 240 0.25 1
2 3OL o/l coin pocket  & front pocket  Facing 0.32 188 0.32 1
3 SNLS coin pocket  Tack 0.28 214 0.28 1
4 SNLS join coin pocket Facing with lining 0.32 188 0.32 1
5 SNLS decorative stitch at coin pocket 0.31 194 0.31 1
6 DNLS make coin pocket  & front pocket 0.36 167 0.36 1
7 HP mark at w/b inner 0.28 214 0.28 1
8 SNLS tack w/b inner 0.36 167 0.36 1
9 SNLS tack w/b upper 0.35 171 0.35 1
10 KAN dummy stitch at w/b upper 0.36 167 0.72 0.5
11 HP mark at w/b upper 0.26 231 0.26 1
12 IRON 1/16 iron w/b upper 0.42 143 0.42 1
13 SNLS tack w/b inner & upper 0.39 154 0.39 1
14 EC join w/b inner & upper 0.38 158 0.38 1
15 SNCS t/s at w/b 0.75 80 0.38 2
16 IRON press at w/b 0.58 103 0.29 2
17 SNLS the main label join at w/b 0.29 207 0.29 1
18 SNLS size  label join at w/b 0.28 214 0.28 1
19 BLIND loop make 0.25 240 0.5 0.5
20 SNLS Back stay stitch at back yoke 0.37 162 0.37 1
21 5OL back yoke join 0.38 158 0.38 1
22 DNCS back yoke t/s 0.39 154 0.39 1
23 5OL back rise join 0.38 158 0.38 1
24 DNCS back rise t/s 0.36 167 0.36 1
25 SNCS back pocket Rolling 0.32 188 0.32 1
26 IRON back pocket  Iron 0.45 133 0.23 2
27 HP mark back pocket  Position 0.29 207 0.29 1
28 HP scissor at back pocket  & match with the body 0.28 214 0.28 1
29 HP match front & back part 0.25 240 0.25 1
30 DNLS back pocket  Join 0.98 61 0.33 3
31 HP mark at back yoke & knee 0.28 214 0.28 1
32 3OL back part o/l 0.36 167 0.36 1
33 HP Front mark at the front part 0.32 188 0.32 1
34 EC front pocket  Lining join 0.38 158 0.38 1
35 DNLS front pocket  Mouth t/s 0.66 91 0.33 2
36 IRON front pocket  Mouth press 0.26 231 0.26 1
37 EC front pocket  Join 0.78 77 0.39 2
38 SNLS t/s at front pocket 0.31 194 0.31 1
39 SNLS front pocket Tack side & waist 0.68 88 0.34 2
40 3OL o/l front rise, fly & fly box 0.34 176 0.34 1
41 SNLS single fly join & edge stitch 0.36 167 0.36 1
42 SNLS zipper join with a single fly 0.35 171 0.35 1
43 SNLS J-stitch make 0.36 167 0.36 1
44 SNLS J-stitch t/s 0.36 167 0.36 1
45 SNLS join double fly with zipper & front rise 0.32 188 0.32 1
46 SNLS zipper join with double fly 0.28 214 0.28 1
47 SNLS front rise tack 0.29 207 0.29 1
48 SNLS front rise t/s 0.23 261 0.23 1
49 HP front pocket Opening mark 0.28 214 0.28 1
50 3OL front part o/l 0.38 158 0.38 1
51 SNLS tack at inseam point 0.31 194 0.31 1
52 5OL Assemble inseam join 0.69 87 0.35 2
53 FOA inseam t/s 0.37 162 0.37 1
54 IRON Press bottom Hem 0.28 214 0.28 1
55 BARTACK bartack at back pkt. & fly (5) 0.36 167 0.36 1
56 SNLS side seam tack 0.34 176 0.34 1
57 SNCS side seam close 0.72 83 0.36 2
58 SNLS side seam tack & care label join 0.28 214 0.28 1
59 DNLS cord stitch 0.42 143 0.21 2
60 HP mark at the back part 0.29 207 0.29 1
61 HP match belt with body 0.28 214 0.28 1
62 EC w/b join 0.82 73 0.27 3
63 HP turn body 0.32 188 0.32 1
64 SNLS w/b tack 0.65 92 0.33 2
65 FOA w/b down t/s 0.75 80 0.38 2
66 SNLS mouth close-upper 0.38 158 0.38 1
67 SNLS mouth close-lower 0.38 158 0.38 1
68 HP mark loop position 0.28 214 0.28 1
69 HP cut & match loop with body 0.27 222 0.27 1
70 SNLS loop join 0.82 73 0.27 3
71 BARTACK loop, cord stitch edge & fly bartack (13) 0.7 86 0.35 2
72 SNLS bottom hem tack 0.32 188 0.32 1
73 SNCS make bottom hem 0.82 73 0.41 2
74 SNLS bottom hem tack 0.31 194 0.31 1
75 HP turn body 0.22 273 0.22 1
76 HP thread cut 0.28 214 0.28 1
77 HP sticker remove 0.26 231 0.26 1
Total 30.74 171 25.28 95

 

Operation Breakdown Bulletin and SMV of a Cargo Crop Pant

You may like, List of the Sewing machine used in the Apparel industry

Machine and operator summary of sewing Line

M/C No. of Operator
SNLS 32
DNCS 2
DNLS 8
5OL 4
3OL 4
EC 7
FOA 3
KAN 0.5
BARTACK 3
BLIND 0.5
SNCS 7
HP 17
IRON 7
Total 95

Here,

  • SNLS – Single needle lockstitch Machine
  • DNCS – Double-needle chain stitch machine
  • DNLS – Double needle lock stitch Machine
  • 5OL – 5 Thread overlock machine
  • 3OL – 3 Thread Overlock Machine
  • FOA – Feed of the Arm Machine
  • KAN – Kansa sewing machine
  • BARTACK – Bartck Machine
  • BLIND – Blind stitch sewing machine
  • SNCS – Single needle chain stitch machine
  • HP – Helper
  • IRON – Iron Machine

Layout Graph

Layout Graph

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam

Operation Breakdown and SMV 5 Pockets Long Pant

Operation Breakdown and SMV 5 Pockets Long Pant

5 Pocket pant can be long or short, most commonly manufactured in the apparel industry, 3 pocket in the front side and 2 in the back. Generally, 5 Pocket pant is Slim Fit Skinny Leg types. 5 pocket pants can be made by jeans or non-denim Twill Pant. Nowadays 5 pockets jeans pant is very commonly used garments and it is very popular. This article will help you to know about a list of operation and SMV of 5 pocket long pant. Hopefully, you will understand after reading Operation Breakdown and SMV 5 Pockets Long Pant.

Operation Breakdown and SMV 5 Pockets Long Pant
NO. OPERATION M/C TYPE No. of Machine  SMV TGT in 100% Efficiency
FRONT PART
1 FNT FLY FUSING ATT IRN 1 0.2 300
2 FNT PART KNEE MARK Helper 1 0.25 240
3 S/FLY +D/FLY MAKE+FNT RISE O/L 3 OL 1 0.3 200
4 D/FLY OL +SEAM OL 3 OL 1 0.3 200
5 FNT PKT SEAM  MARK Helper 1 0.3 200
6 COIN PKT ATT TO SEAM SNL 1 0.3 200
7 FNT PKT SEAM + FACING  ATTACH TO PKTING SNL 1 0.3 200
8 FNT PKTING ATTACH TO BODY SNL 1 0.25 240
9 FNT S/FLY ATT +  TOP STC SNL 1 0.3 200
10 FNT S/FLY ZIPPER ATT DNL 1 0.3 200
11  J STC MARK Helper 1 0.2 300
12  J TOP STC DNL 1 0.25 240
13 FNT D/FLY JOIN SNL 1 0.25 240
14 FNT D/FLY BODY CLOSE SNL 1 0.25 240
15 FNT RISE INSIDE TACK+ROLLING SNL 1 0.35 171
16 FNT RISE TOP STC SNL 1 0.3 200
17 FNT RISE 2ND STC WITH DIMOND SNL 1 0.25 240
18 FNT PKT  MOUTH ROLLING WITH PIPING DNL 2 0.55 109
19 FNT PKT HORI+VERTI- TACK SNL 1 0.4 150
20 FNT PKT BAG OL +TURN 3 OL 1 0.3 200
21 FNT PKT BAG 1/4 TOP STC SNL 2 0.4 150
22 LABLE MAKE SNL 1 0.25 240
23 FNT PART LABLE ATT SNL 1 0.3 200
24 FNT PART WAIST MARK Helper 1 0.25 240
25 FNT PART CHECK QC
26 BK PART 
27 BK PART KNEE MARK Helper 1 0.25 240
28 BK YOKE JOIN 3 OL 1 0.3 200
29 BK YOKE JOIN TOP STC FOA 1 0.3 200
30 BK RISE  JOIN 3 OL 1 0.3 200
31 BK RISE TOP STC FOA 1 0.28 214
32 BK PKT + LOOP + YOKE + CORD MARK Helper 2 0.4 150
33 BK PKT MOUTH ROLLING+COIN PKT ROLLING CHIN 1 0.45 133
34 BK PKT OL 3 OL 1 0.3 200
35 BK PKT IRN IRN 2 0.6 100
36 BK PKT ATT SNL 2 0.6 100
37 BK PKT TOP STC SNL 2 0.5 120
38 BK PART CHECK QC
39 ASSEMBLY
40 FR.+BK PART MACHINE Helper 1 0.3 200
41 INSEAM JOIN TOP STC (FOLDER) FOA 2 0.55 109
42 SIDE SEAM O/L 5 OL 2 0.6 100
43 SIDE SEAM SAFT STC SNL 2 0.6 100
44 SIDE SEAM CORD STC SNL 2 0.4 150
45 SIDE SEAM LABLE ATT SNL 1 0.3 200
46 W/BELT SHARING 5 OL 1 0.3 200
47 W/BELT FUSING ATT IRN 1 0.3 200
48 W/BELT MARK Helper 1 0.3 200
49 W/BELT MATCHING Helper 1 0.3 200
50 W/BELT JOIN  TOP STC  ( FOLDER) K-S 2 0.65 92
51 W/B CHECK+IN SIDE CHECK Q.I
52 W/BELT MOUTH CUT+TREAD REMOVE Helper 2 0.45 133
53 W/BELT MOUTH CLOSE SNL 3 0.8 75
54 WAIST LOOP MAKE(FOLDER)+LOOP CUT+MATCHING SNL 1 0.3 200
55 WAIST  LOOP & BELT  IRN IRN 1 0.26 231
56 WAIST LOOP ATT  (5PCS) SNL 2 0.5 120
57 WAIST LOOP CLOSE SNL 1 0.35 171
58 W/BELT LABLE ATT SNL 1 0.3 200
59 BTM HEM ROLLING SNL 2 0.6 100
60 TRIM CUT Helper 2 0.3 200
61 FNT PKT WASH TACK +MOUTH TACK SNL 1 0.3 200
62 BERTECK & BUTTON SECTION
63 LOOP BERTECK (10 pics) BERTEK 2
64 BK PKT BERTECK+CORD STC BERTEK 1
65 FNT PKT BERTECK+FLY BERTEK 1
66 EYELET HOLE HOLE 1
67 FLAP MARK & BODY CARING Helper 1
68 REVEAT ATTACH(10 POINT) SNAP BUTTON 2
69 WAIST BUTTON SNAP BUTTON 1
70 WAIST MARK Helper 1

Here,

  • IRN- Iron Machine
  • SNL- Single needle lock stitch
  • 3 OL- 3 thread overlock
  • VERT- Vertical Machine
  • DNL- Double needle lockstitch machine
  • K-S – Kansai machine
  • FOA- Feed of the arm

Operation Breakdown and SMV 5 Pockets Long Pant

Operation Breakdown and SMV 5 Pockets Long Pant excel

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam