Operation Breakdown and SMV of T-shirt of Knit Garments

Operation Breakdown and SMV of T-shirt of Knit Garments

T-shirt named for its T shape, collarless and short sleeves. Generally, a T-shirt made by light cotton fabrics, very comfortable to wear, casual wearing dress. A T-shirt is more comfortable than Polo shirt, male and female both can wear it. This article is all about T-shirt manufacturing, operation breakdown of T-shirt. Total SMV of T-shirt is 8.41. From this article, you will know, list of operation, machine list, SMV of every single operation, the production target of T-shirt manufacturing in the sewing section. So, let’s have a look at Operation Breakdown and SMV of T-shirt of Knit Garments.

Operation Breakdown and SMV of T-shirt of Knit Garments

Operation Breakdown and SMV of T-shirt of Knit Garments
NO OPERATION M/C S.M.V TGT MAN REQ MAN ALCT Plan Work Station 
1 CARE LABEL ATTACH SNL 0.12 500 0.36 0.5 1
2 PLACKET ATTACH POSITION MARK MNL 0.25 240 0.74 0.5 1
3 PLACKET ROLLING & MARK SNL 0.32 188 0.95 1 1
4 PLACKET ATTACH SNL 0.4 150 1.19 1 1
5 PLACKET CUT & NOSE TK SNL 0.27 222 0.8 1 1
6 FRONT & BACK PART MATCH MNL 0.15 400 0.45 0.5 1
7 SHOULDER JOINT 4OL 0.3 200 0.89 1 1
8 NOSE NECK RIB MEASURE & CUT MNL 0.2 300 0.59 0.5 1
9 NOSE NECK RIB TK WITH BODY SNL 0.32 188 0.95 1 1
10 NOSE NECK RIB JOIN 4OL 0.32 188 0.95 1 1
11 NECK TS FL 0.25 240 0.74 0.5 1
13 PLACKET CLOSE & 1/16 UPPER SNL 0.32 188 0.95 1 1
12 PLACKET CLOSE & 1/16 LOWER SNL 0.32 188 0.95 1 1
14 PLACKET BOX SNL 0.4 150 1.19 1 1
15 NECK PIPING FB 0.23 261 0.68 1 1
16 MAIN LBL ATTACH WITH CORNER FOLD SNL 0.32 188 0.95 1 1
17 SLV HEM FL 0.33 182 0.98 1 1
18 SLEEVE AND BODY MATCH MNL 0.15 400 0.45 1 1
19 SLEEVE JOINT 4OL 0.45 133 1.34 1 1
20 ARMHOLE T/S FL 0.32 188 0.95 1 1
21 SIDE SEAM 4OL 0.7 86 2.08 2 2
22 SLEEVE CLOSE & OPEN TACK SNL 0.37 162 1.1 1 1
22 BODY HEM FL 0.33 182 0.98 1 1
22 BUTTONHOLE BH 0.3 200 0.89 1 1
22 BUTTON ATTACH MARK BS 0.27 222 0.8 1 1
22 BUTTON PUSH MNL 0.2 300 0.59
22 FINAL THREAD CUT & STICKER REMOVE MNL 0.5 120 1.49 1 1
Total 8.41 25 25 27

Here,

  • 5OL – 5 thread overlock
  • 4OL – 4 thread overlock
  • SNL – Single needle lock stitch
  • FB – Flat belt
  • KS – Kansai machine
  • BS – Button stitch m/c
  • FL – Flat lock m/c
  • BH – Button hole m/c
  • M/C – Machine
  • TGT – Target
  • MAN REQ – Man Requirement
  • MAN ALCT – Man Allocation

Summary of T-shirt Operation Bulletin

Summary of T-shirt Operation Bulletin
Inline S.M.V
SEWING 6.96
MANUAL 1.45
IRON 0
TOTAL 8.41
Man level 25
Tact time 0.336
100% Target/hour 178
75% Target/hour 134
65% Target/hour 116
Machine Type Requisition
5OL 0
4OL 5
SNL 10
FB 1
KS 0
BS 1
FL 4
BH 1
Total 21
Manpower Requisition
Operator 21
Iron Man  0
MANUAL 3
Total 24

Summary of T-shirt Operation Bulletin

Operation Breakdown and SMV of T-shirt of Knit Garments excel

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam

Operation Breakdown and SMV 5 Pockets Long Pant

Operation Breakdown and SMV 5 Pockets Long Pant

5 Pocket pant can be long or short, most commonly manufactured in the apparel industry, 3 pocket in the front side and 2 in the back. Generally, 5 Pocket pant is Slim Fit Skinny Leg types. 5 pocket pants can be made by jeans or non-denim Twill Pant. Nowadays 5 pockets jeans pant is very commonly used garments and it is very popular. This article will help you to know about a list of operation and SMV of 5 pocket long pant. Hopefully, you will understand after reading Operation Breakdown and SMV 5 Pockets Long Pant.

Operation Breakdown and SMV 5 Pockets Long Pant
NO. OPERATION M/C TYPE No. of Machine  SMV TGT in 100% Efficiency
FRONT PART
1 FNT FLY FUSING ATT IRN 1 0.2 300
2 FNT PART KNEE MARK Helper 1 0.25 240
3 S/FLY +D/FLY MAKE+FNT RISE O/L 3 OL 1 0.3 200
4 D/FLY OL +SEAM OL 3 OL 1 0.3 200
5 FNT PKT SEAM  MARK Helper 1 0.3 200
6 COIN PKT ATT TO SEAM SNL 1 0.3 200
7 FNT PKT SEAM + FACING  ATTACH TO PKTING SNL 1 0.3 200
8 FNT PKTING ATTACH TO BODY SNL 1 0.25 240
9 FNT S/FLY ATT +  TOP STC SNL 1 0.3 200
10 FNT S/FLY ZIPPER ATT DNL 1 0.3 200
11  J STC MARK Helper 1 0.2 300
12  J TOP STC DNL 1 0.25 240
13 FNT D/FLY JOIN SNL 1 0.25 240
14 FNT D/FLY BODY CLOSE SNL 1 0.25 240
15 FNT RISE INSIDE TACK+ROLLING SNL 1 0.35 171
16 FNT RISE TOP STC SNL 1 0.3 200
17 FNT RISE 2ND STC WITH DIMOND SNL 1 0.25 240
18 FNT PKT  MOUTH ROLLING WITH PIPING DNL 2 0.55 109
19 FNT PKT HORI+VERTI- TACK SNL 1 0.4 150
20 FNT PKT BAG OL +TURN 3 OL 1 0.3 200
21 FNT PKT BAG 1/4 TOP STC SNL 2 0.4 150
22 LABLE MAKE SNL 1 0.25 240
23 FNT PART LABLE ATT SNL 1 0.3 200
24 FNT PART WAIST MARK Helper 1 0.25 240
25 FNT PART CHECK QC
26 BK PART 
27 BK PART KNEE MARK Helper 1 0.25 240
28 BK YOKE JOIN 3 OL 1 0.3 200
29 BK YOKE JOIN TOP STC FOA 1 0.3 200
30 BK RISE  JOIN 3 OL 1 0.3 200
31 BK RISE TOP STC FOA 1 0.28 214
32 BK PKT + LOOP + YOKE + CORD MARK Helper 2 0.4 150
33 BK PKT MOUTH ROLLING+COIN PKT ROLLING CHIN 1 0.45 133
34 BK PKT OL 3 OL 1 0.3 200
35 BK PKT IRN IRN 2 0.6 100
36 BK PKT ATT SNL 2 0.6 100
37 BK PKT TOP STC SNL 2 0.5 120
38 BK PART CHECK QC
39 ASSEMBLY
40 FR.+BK PART MACHINE Helper 1 0.3 200
41 INSEAM JOIN TOP STC (FOLDER) FOA 2 0.55 109
42 SIDE SEAM O/L 5 OL 2 0.6 100
43 SIDE SEAM SAFT STC SNL 2 0.6 100
44 SIDE SEAM CORD STC SNL 2 0.4 150
45 SIDE SEAM LABLE ATT SNL 1 0.3 200
46 W/BELT SHARING 5 OL 1 0.3 200
47 W/BELT FUSING ATT IRN 1 0.3 200
48 W/BELT MARK Helper 1 0.3 200
49 W/BELT MATCHING Helper 1 0.3 200
50 W/BELT JOIN  TOP STC  ( FOLDER) K-S 2 0.65 92
51 W/B CHECK+IN SIDE CHECK Q.I
52 W/BELT MOUTH CUT+TREAD REMOVE Helper 2 0.45 133
53 W/BELT MOUTH CLOSE SNL 3 0.8 75
54 WAIST LOOP MAKE(FOLDER)+LOOP CUT+MATCHING SNL 1 0.3 200
55 WAIST  LOOP & BELT  IRN IRN 1 0.26 231
56 WAIST LOOP ATT  (5PCS) SNL 2 0.5 120
57 WAIST LOOP CLOSE SNL 1 0.35 171
58 W/BELT LABLE ATT SNL 1 0.3 200
59 BTM HEM ROLLING SNL 2 0.6 100
60 TRIM CUT Helper 2 0.3 200
61 FNT PKT WASH TACK +MOUTH TACK SNL 1 0.3 200
62 BERTECK & BUTTON SECTION
63 LOOP BERTECK (10 pics) BERTEK 2
64 BK PKT BERTECK+CORD STC BERTEK 1
65 FNT PKT BERTECK+FLY BERTEK 1
66 EYELET HOLE HOLE 1
67 FLAP MARK & BODY CARING Helper 1
68 REVEAT ATTACH(10 POINT) SNAP BUTTON 2
69 WAIST BUTTON SNAP BUTTON 1
70 WAIST MARK Helper 1

Here,

  • IRN- Iron Machine
  • SNL- Single needle lock stitch
  • 3 OL- 3 thread overlock
  • VERT- Vertical Machine
  • DNL- Double needle lockstitch machine
  • K-S – Kansai machine
  • FOA- Feed of the arm

Operation Breakdown and SMV 5 Pockets Long Pant

Operation Breakdown and SMV 5 Pockets Long Pant excel

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam