Operation Breakdown, SMV and Layout of Brooke Short Pant

Operation Breakdown, SMV and Layout of Brooke Short Pant

  • Efficiency = 49%
  • Total SMV = 9.32
  • Total Manpower Required = 32
  • Total Number of Machine Required = 27
Brooke Short Pant
Seq. NoBody PartOperationResourceSMVLayout MP
1Front PartFront rise join4T OL Auto0.261
2Back PartBack rise join4T OL Auto0.301
3AssemblyLeft n right leg matchSewing Helper0.261
4AssemblyInseam join4T OL Auto0.181
5AssemblyPannel edge neatenOL Cutter0.361
6AssemblySide pannel attach4T OL Auto0.803
7AssemblyBinding at one side to another around n trimFlat Bed1.103
8AssemblyMark and side seam topstitchSNL Auto1.203
9AssemblySecure Crotch pointBT0.161
10Waist BeltElastic press,measure & cutSewing Iron0.201
11Waist BeltWaistband join as a circle n markSNDL Edge Cutter0.301
12Waist BeltElastic join as a circle & markDNL Lock Switch Auto0.301
13Waist BeltMark n form hole at waistbandBH Auto0.351
14Waist BeltSandwich elastic with waistband & tackSNL Auto0.401
15Waist BeltWaistband topstitch form channelKNS0.502
16Waist BeltWaist Band lower edges close & MarkSNL[Chain STS]0.452
17Waist BeltAttach waistband to the body4T OL Auto0.502
18LabelCare label makeSNL Auto0.241
19LabelLabel attach at WBSNL Auto0.351
20AssemblySticker remove & GMTs turnSewing Helper0.261
21AssemblyDrawsting insert through the waist channelSewing Helper0.301
22AssemblyDrawsting secure at CB waistbandBT0.181
23AssemblyThread trimsSewing Helper0.351
Total9.3032
Operation Breakdown, SMV and Layout of Brooke Short Pant

SMV Summary of Brooke Short Pant

Sewing Helper1.37
Sewing Machine7.93
Sewing QI0.00
Finishing I/M0.00
Finishing QI0.00
Poly Helper0.00
Packing0.00
Total9.30

Machine Summary of Brooke Short Pant

4T OL Auto8
OL Cutter1
Flat Bed3
SNL Auto6
BT2
SNDL Edge Cutter1
DNL Lock Switch Auto1
BH Auto1
KNS2
SNL[Chain STS]2
Total27

Man Power SUmmary of Brooke Short Pant

Sewing Helper5
Sewing Machine27
Sewing QI0
Finishing I/M0.00
Finishing QI0
Poly Helper0
Packing0
Hand Tag0
Total32

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba

Operation Breakdown, SMV and Layout of Brooke Skirt

Operation Breakdown, SMV and Layout of Brooke Skirt

  • Efficiency = 42%
  • Total SMV = 7.9
  • Total Manpower Requried = 28
  • Total Number of Machine Required = 23
Brooke Skirt
Seq. NoBody PartOperationResourceSMVTarget (100%)Layout MP
1Front PartBottom binding n trimsFlat Bed0.331821
2AssemblyFront n back part matchAssistant Operator0.262311
3AssemblySide seam4T OL Auto0.451332
4AssemblyBinding at one side to another around n trimFlat Bed0.90673
5AssemblyMark and side seam topstitchSNL Auto1.00603
6Waist BeltElastic press,measure & cutSewing Iron0.203001
7Waist BeltWaistband join as a circle n markSNDL Edge Cutter0.302001
8Waist BeltElastic join as a circle & markDNL Lock Switch Auto0.302001
9Waist BeltMark n form hole at waistbandSnap0.282141
10AssemblyEyelet attachSnap BA0.351711
11Waist BeltSandwich elastic with waistband & tackSNL Auto0.401501
12Waist BeltWaistband topstitch form channelKNS0.501202
13Waist BeltWaist Band lower edges close & MarkSNL [Chain STS]0.451332
14Waist BeltAttach waistband to the body4T OL Auto0.501202
15LabelCare label makeSNL Auto0.242501
16LabelLabel attach at WBSNL Auto0.351711
17AssemblySticker remove & GMTs turnAssistant Operator0.262311
18AssemblyDrawsting insert through the waist channelAssistant Operator0.302001
19AssemblyDrawsting secure at CB waistbandBT0.183331
20AssemblyThread trimsAssistant Operator0.351711
Total7.9028
Operation Breakdown, SMV and Layout of Brooke Skirt

SMV Summary of Brooke Skirt

Sewing Helper1.37
Sewing Machine6.53
Sewing QI0.00
Finishing I/M0.00
Finishing QI0.00
Poly Helper0.00
Packing0.00
Hand Tag0.00
Total7.90

Man Power Summary of Brooke Skirt

Sewing Helper5
Sewing Machine23
Sewing QI0
Finishing I/M0.00
Finishing QI0
Poly Helper0
Packing0
Hand Tag0
Total28

Machine Summary of Brooke Skirt

Flat Bed4
4T OL Auto4
SNL Auto6
SNDL Edg Cutter1
DNL Lock Switch Auto1
Snap1
Snap BA1
KNS2
SNL[Chain STS]2
BT1
Total23

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba

Operation Breakdown, SMV and Layout of Brooke Hoodies

Operation Breakdown, SMV and Layout of Brooke Hoodies

  • Total SMV = 15.66
  • Total Manpower Requried = 56
  • Total Number of Machine Required = 45
Brooke Hoodies
Seq. NoBody PartOperationResourceSMVLayout MP
1AssemblyFront n back part matchAssistant Operator0.261
2AssemblyShoulder Join with/ without tape4T OL Auto0.361
3HoodHood two part join4T OL Auto0.321
4HoodHood band attach at hood openingFlat Bed0.351
5HoodHood edge neatenOL Cutter0.261
6HoodHood edges tack as circleSNL Auto0.241
7HoodHood n body markAssistant Operator0.301
8HoodHood tack at neckSNL Auto0.261
9HoodHood attach to body4T OL Auto0.351
10NeckBack neck bindingFlat Bed0.301
11NeckBinding edges tack n cutSNL Auto0.361
12LabelLabel position markAssistant Operator0.161
13NeckBack neck top stitch insert labelSNL Auto0.401
14SleeveSleeve n body matchAssistant Operator0.351
15SleeveInsert Sleeves4T OL Auto0.562
16LabelCare Label MakeSNL Auto0.241
17AssemblySide/ sleeve seam insert care label4T OL Auto0.702
18CuffCuff join as a circleX2SNL Auto0.281
19CuffCuffs fold in half and markAssistant Operator0.241
20CuffCuff attach at sleeve opening4T OL Auto0.502
21AssemblyBottom binding n trimsFlat Bed0.502
22AssemblyFront n back part matchAssistant Operator0.261
23AssemblySide seam4T OL Auto0.452
24AssemblyBinding at one side to another around n trimFlat Bed0.903
25AssemblyMark and side seam topstitchSNL Auto1.004
26Waist BeltElastic press,measure & cutSewing Iron0.201
27Waist BeltWaist band join as a circle n markSNDL Edg Cutter0.301
28Waist BeltElastic join as a circle & markDNL Lock Switch Auto0.301
29Waist BeltMark n make hole for eyeletSnap0.281
30Waist BeltEyelet attachSnap BA0.351
31Waist BeltSandwich elastic with waist band & tackSNL Auto0.401
32Waist BeltWaist band fold run stitchSNL[Chain STS]0.321
33Waist BeltWaist band lower edge close n markSNL[Chain STS]0.452
34Waist BeltAttach waist band to body4T OL Auto0.502
35AssemblyTop n bottom part matchAssistant Operator0.281
36AssemblyTop n bottom part tackSNL Auto0.301
37AssemblyTop n Bottom attach together4T OL Auto0.502
38AssemblySticker remove and GMTs turnAssistant Operator0.251
39CuffCuff top-stitch2NDL FL0.502
40AssemblyDrawsting insert through the waist channelAssistant Operator0.301
41AssemblyDrawsting secure at CB waist bandBT0.181
42AssemblyThread trimsAssistant Operator0.351
Total15.6656
Operation Breakdown, SMV and Layout of Brooke Hoodies

SMV Summary of Brooke Hoodies

Sewing Helper2.95
Sewing Machine12.71
Sewing QI0.00
Finishing I/M0.00
Finishing QI0.00
Poly Helper0.00
Packing0.00
Hand Tag0.00
Total15.66

Man Power Summary of Brooke Hoodies

Sewing Helper11
Sewing Machine45
Sewing QI0
Finishing I/M0.00
Finishing QI0
Poly Helper0
Packing0
Hand Tag0
Total56

Machine Summary of Brooke Hoodies

4T OL Auto15
Flat Bed7
OL Cutter1
SNL Auto12
SNDL Edg Cutter1
DNL Lock Switch Auto1
Snap1
Snap BA1
SNL[Chain STS]3
2NDL FL2
BT1
Total45

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba

Operation Breakdown, SMV and Layout of Cody Manufacturing

Operation Breakdown SMV Layout of Cody Manufacturing

Cody basically wears under the blazer which ensures proper fit of blazer and gives a stylish look of a person. In this article we will share Operation breakdown, SMV and layout of Cody manufacturing where SMV is 28.14, the total manpower requirement is 88, and the number of machines required is 67.

Seq. NoBody PartOperationResourceSMVTarget (100%)Layout MP
1Front PartUpper body front two pannel match n join4T OL Auto0.401501
2PocketingPocket position markSewing Helper0.282141
3PocketingPress welt with fusing paper n markSewing Iron0.321881
4PocketingWelt attach at pocket position markSNL Auto0.521151
5PocketingPocket bag attachSNL Auto0.521151
6PocketingCut pocket mouth n form fishtailSewing Helper0.64942
7PocketingPocket liner attach at pocket positionSNL Auto0.521151
8PocketingWelt edge secure4T OL Auto0.203001
9PocketingSecure fishtaillsSNL Auto0.481251
10PocketingPocket bag close4T OL Auto0.521151
11PocketingPocket topstitch with corner closeSNL Auto0.68882
12PocketingTopstitch pocket bagsSNL Auto0.541111
13PocketingSecure pocket edgesSNL Auto0.321881
14Back PartUpper body centre back pannel match n join4T OL Auto0.252401
15Back PartTopstitch on CB seamSNL Auto0.351711
16Back PartUpper body back side two pannel match n join4T OL Auto0.401501
17AssemblyFront n back part matchSewing Helper0.252401
18AssemblyShoulder Join with/ without tape4T OL Auto0.282141
19AssemblyShoulder top-stitchSNL Auto0.302001
20AssemblySide seam4T OL Auto0.401501
21Back PartBack part mark for belt positionSewing Helper0.163751
22Back PartFusing attach at beltSewing Iron0.163751
23Back PartLeft n right side belt mark with templateSewing Helper0.203001
24Back PartLeft n right side belt make leaving open endSNL Auto0.68882
25Back PartLeft n right side belt turn with necessary scissoringSewing Helper0.302001
26Back PartLeft n right side belt topstitchSNL Auto0.68882
27Back PartBelt edge o/l4T OL Auto0.106001
28Back PartBelt edge secureSNL Auto0.163751
29Back PartBelt mark for attach with cross tackSewing Helper0.144291
30Back PartBelt attach with cross tackSNL Auto0.75802
31Back PartSecure belt joinBT0.242501
32Front PartLiner front two pannel match n joinSNL Auto0.401501
33Back PartLiner centre back pannel match n join4T OL Auto0.252401
34Back PartLiner back side two pannel match n join4T OL Auto0.401501
35AssemblyFront n Back panel matchSewing Helper0.252401
36AssemblyShoulder Join with/ without tape4T OL Auto0.262311
37AssemblyLiner side seam4T OL Auto0.361671
38LabelCare Label MakeSNL Auto0.222731
39LabelCare label tack at sideSNL Auto0.222731
40FacingFusing attach at facingFolding0.501202
41FacingArmhole facing circular joinSNL Auto0.481251
42AssemblyFacing n body markSewing Helper0.242501
43AssemblyArmhole facing tack to linerSNL Auto0.401501
44AssemblyArmhole facing attach to liner4T OL Auto0.451332
45AssemblyFacing join topstitchSNL Auto0.601002
46AssemblyBottom facing edges joinSNL Auto0.242501
47AssemblyFacing attach at bottom4T OL Auto0.302001
48AssemblyFacing join topstitchSNL Auto0.451331
49AssemblyBack neck n front facing edges joinSNL Auto0.282141
50AssemblyFacing n body markSewing Helper0.282141
51AssemblyFacing tack to bodySNL Auto0.401501
52AssemblyFacing attach to front n back neck4T OL Auto0.561072
53AssemblyFacing join topstitchSNL Auto0.70862
54LabelLabel position markSewing Helper0.144291
55LabelLabel MakeSNL Auto0.203001
56Back PartLabel attach at back neckSNL Auto0.321881
57AssemblyUpper n liner part tack at
underarms, bottom, shoulder neck point n front
SNL Auto0.80752
58AssemblyUpper n liner part seam tack at the bottomSNL Auto0.501201
59AssemblyUpper n liner part attach leaving an open edge4T OL Auto1.10553
60AssemblyBluffstitch on upper n liner part attach seamSNL Auto1.30463
61AssemblyHand to turn upper n liner partSewing Helper0.401501
62AssemblyClose open endSNL Auto0.321881
63AssemblySticker remove and GMTs turnSewing Helper0.154001
64AssemblyTopstitch around n armholeSNL Auto1.40433
65Front PartMark n make the buttonholeBH Auto0.501202
66Front PartMark for buttons x 5Sewing Helper0.154001
67Front PartButton attach x5 + 1 spareBA Auto0.481252
68AssemblyThread trim n button closeSewing Helper0.401502
Total28.1488
Operation Breakdown, SMV and Layout of Cody Manufacturing

SMV Summary of Cody Manufacturing

Sewing Helper4.96
Sewing Machine23.18
Sewing QI0
Finishing I/M0
Finishing QI0
Poly Helper0
Packing0
Hand Tag0
Total28.14

Man Power Summary of Cody Manufacturing

Sewing Helper21
Sewing Machine67
Sewing QI0
Finishing I/M0.00
Finishing QI0
Poly Helper0
Packing0
Hand Tag0
Total88

Machine Summary of Cody Manufacturing

4T OL Auto20
SNL Auto42
BT1
BH Auto2
BA Auto2
Total67

Written By
Sharmin Akther Diba
Industrial & Production Engineer
Rajshahi University of Engineering & Technology
Email: [email protected]
LinkedIn: Sharmin Akther Diba