Cutting, Sewing, Washing and Finishing Defects in Garments

Cutting, Sewing, Washing and Finishing Defects in Garments

Garments quality depends on controlling defects created in different parts of garments manufacturing. Because of the complex manufacturing system in the apparel industry, defects are generated. So it’s a very big deal to control the quality in the apparel industry. Though Trims & accessories, and fabrics supplied by the third party, its responsibility of garments maker to check and ensure a quality of all raw materials they are using. The quality inspection system is available for all incoming raw materials which are provided by the third-party supplier. In this article, you will know about section wise all defects list of the apparel industry that is Cutting, Sewing, Washing and Finishing Defects in Garments.

Defects List of the Apparel Industry

Cutting, Sewing, Washing and Finishing Defects in Garments

Garments Defects Inspection Areas for Quality control in the Apparel Industry

  1. Trims and Accessories quality Inspection
  2. Fabrics Inspection
  3. Cutting and Spreading Quality checking
  4. Sewing Quality Inspection
  5. Washing defects
  6. Finishing Quality inspection

Garments Defects Inspection

List of Defects Found in Section Wise Garments Quality Inspection

Controlling defects is the key factor for garments quality control. As mentioned in this article, these 6 areas have quality checkpoints to find out all types of defects that found in the apparel industry. Cutting, sewing, washing and finishing all section have specific defect which effect on whole garments quality. Here I am giving a list of every section wise defects to understand easily.

List of Trims and Accessories Defects

  1. Print Problem
  2. Color Problem
  3. Code Mistake
  4. Fitness Problem
  5. Print Spot
  6. Measurement Problem
  7. Size Mistake
  8. Print Mistake
  9. Color Verify
  10. Gum nil
  11. Running Color
  12. PO Mistake
  13. Style Mistake
  14. Latter Mistake
  15. Cutting Problem
  16. Spot
  17. Broken
  18. Logo Mistake

List of Fabrics Defect Found in Quality Inspection

  1. Hole
  2. Slab
  3. Knot
  4. Others
  5. Spot
  6. Line mark
  7. Big Thread
  8. Miss Yarn
  9. Color Yarn
  10. Stop Mark
  11. Color Out
  12. Thick Yarn
  13. Running Shade
  14. Fabric Skew
  15. Stain
  16. Fabric Hand feel
  17. Fabric Way
  18. Uneven Dye
  19. Uneven Print
  20. Running shade
  21. Selvedge shade

List of Cutting and Spreading Defects Found in Quality Inspection

  1. Miss cut
  2. Running shade
  3. Matching plies
  4. Number &bundling
  5. Bowing
  6. Notch mark
  7. Narrow goods
  8. Rugged cut
  9. Fabric way
  10. Measurement
  11. Leaning
  12. Tension Loose
  13. Bias
  14. Alignment
  15. Skew

Spreading Defects of Garments

List of Sewing Defects found in the Quality Inspection

  1. Uncut thread
  2. Raw edge out
  3. Uneven lob
  4. Uneven top stitch
  5. Down stitch
  6. Puckering
  7. Overstitch
  8. Broken stitch
  9. Loop slanted
  10. Short stitch
  11. Skip stitch
  12. Open stitch
  13. Up-Down position
  14. Rejected
  15. Visible joint
  16. label displace
  17. Wrong embroidery
  18. Checkup down
  19. Mouth Close Up Down
  20. Untrimming Thread

List of Washing Defects Found in Washed Garments

 We have separate details article to you may follow:

Garments washing defects List

List of Finishing Defects Found in Quality Inspection

  1. Uncut thread
  2. Iron problem
  3. Broken stitch
  4. Button alter
  5. Skip stitch
  6. Bartack Defect
  7. Oil / Dirty
  8. shading
  9. Runoff stitch
  10. Process mistake
  11. Raw edge out
  12. Fabric faults
  13. Sewing reject
  14. Size mistake
  15. Checkup down
  16. Oil Strain/Dirty Stain
  17. Damage
  18. Needle Mark/Cut
  19. OverStitch
  20. Stone in garments
  21. Shading

Cutting, Sewing, Washing and Finishing Defects in Garments .pdf

Written by

A.M. Amirul Islam (Washim)
Email: [email protected]

Linkedin: A.M. Amirul Islam

Garments Defects Identification

Garments Defects Identification:

Garments defect is one of the curtail factors of apparel manufacturing industry because it creates a negative effect on actual productivity. If you have no idea of garments defects identification then it will be a tough job for you, but if you know it properly then it is an easy task to identify defects. So must know all types of Garments defects if you are involved with the apparel industry. It is the responsibility of the garments manufacturers to maintain a required Garments quality standard for each and every product they are offering or delivering to the buyers. After reading this article you will have the idea of all types of garments sewing defects and finishing defects. For your better understanding, I also add pictures of each type of defects. All commonly visual garments defects are included here. The quality management team will be required to train quality inspectors and quality controller by making a presentation so that they can visualize easily. I am hopeful that, this article would be helpful for any person who works in the quality department in the apparel industry.

Garments Defects Identification

How you can Identify Garments Defects

For visualizing and identifying any garments defects you need to learn about all defects with its visual characteristics first then you can simply see the product and identify defects accordingly.

List of Garments Defects Which You Can Visualize

  1. Brand Logo Mistake
  2. Broken Stitch
  3. Button Half Stitch
  4. Bartack Missing
  5. Damage
  6. Down Stitch
  7. Eyelet Hole Missing
  8. Fabric Fault
  9. Foreign Yarn
  10. Incomplete Stitch
  11. Incorrect SPI
  12. Joint Stitch
  13. Needle Cut
  14. Needle Mark
  15. Non-Functional Zipper
  16. Number Mistake
  17. Pleat Bottom Hem
  18. Puckering
  19. Raw Edge
  20. Reject
  21. Sewn Caught
  22. Shading Parts
  23. Short Stitch
  24. Skip Stitch
  25. Spot
  26. Tension Loose
  27. Un-Cut Thread
  28. Up Down Parts
  29. Velcro Missing

Here is the picture of all garments defects which we can identify visually. You may find the name of each defect at the bottom of each picture.

Bartack Missing

Bartack Missing

Brand Logo Mistake

Brand Logo Mistake

Broken Stitch

Broken Stitch

Button Half Stitch

Button Half Stitch

Damage

Defect by Damage

Eyelet Hole Missing

Eyelet Hole Missing

Down Stitch Defects of Garments

Down Stitch Defects of Garments

Fabric Fault

Fabric Fault

Foreign Yarn

Foreign Yarn

Incomplete Stitch

Incomplete Stitch

Incorrect SPI

Incorrect SPI

Joint Stitch

Joint Stitch

Needle Cut

Needle Cut

Needle Mark

Needle Mark

Non-Functional Zipper

Non-Functional Zipper

Number Mistake

Number Mistake

Pleat Bottom Hem

Pleat Bottom Hem

Puckering

Puckering

Raw Edge

Raw Edge

Reject

Reject

Sewn Caught

Sewn Caught

Shading Parts

Shading Parts

Short Stitch

Short Stitch

Skip Stitch

Skip Stitch

SPOT

SPOT

Tension Loose

Tension Loose

Un-Cut Thread

Un-Cut Thread

Up Down Parts

Up Down Parts

Velcro Missing

Velcro Missing

You also can see this article:

  1. Quality Improvement Techniques in Apparel Industry
  2. Garments quality standard
  3. Types of Garments defect

Written by

A.M. Amirul Islam (Washim)

Facebook: Amirul Islam Washim
E-mail: [email protected]