Flow Chart of Apparel Dyeing

Apparel Dyeing is a process by which color is applied on apparel. Basically through the dyeing process color is applied on fabric. Dyeing is used for giving fashionable look on fabric, and using these fabric, garments manufacture denim, t-shirt, sweater, Shirt, jackets etc.

Objectives of Dyeing

  • To produce fashionable garments by changing the outlook.
  • Comparatively low cost
  • Different shade can be accepted in same batch

Basic Dyeing Process of Garments

Process Flow Garments Dyeing

Mainly dyeing process is applied on grey fabric and after completing the whole process we get colored fabric. But remember one thing that after Dyeing you have to wash your fabrics.

Flow Chart of Apparel Dyeing

Flow Chart of Apparel Dyeing

If closely see the flow process of complete Dyeing of fabric, then you may identify the following procedure. Earlier I said that Dyeing process starts with grey fabrics/garments then loading into Dyeing machine, after that pre-treatment and bleaching garments, then Dyeing, fixing (after treatment) and finally we will get finished dyed fabrics.

Flow Chart of Apparel Dyeing

Written by

Md. Mashud Rana Opurbo

Industrial Engineer.

Email: [email protected]

Cell: 01928-186429

Objectives and Classification of Bleaching

Objectives and Classification of Bleaching

Bleaching

Bleaching is a chemical process which removes the natural color of Textile fibres. The fibre/yarns/ fabric become permanent white.

 Objective of bleaching

  1. It removes natural color from textile materials.
  2. It brings the textile materials permanent white.
  3. Improve the absorbency of the textile materials.
  4. Produce the textile materials for the next process.
  5. Some fabrics are sold as bleached goods.
Objectives and Classification of Bleaching

A Modern Bleaching Machine

Types of bleaching process

  • Generally there are two types of bleaching process
  1. Hand Bleaching
  2. Machine Bleaching

Hand Bleaching: It is small scale production process for domestic and cottage industry. Before machine invention, it was practiced till it is in use. It is not defect less and controlled process.

Machine Bleaching: It is continuous and discontinuous large scale production process. Modern textile industries are used this process. Machine bleaching us controlled and defect less. Production cost is less in machine process.

 Bleaching process can be divided into two process depending on bleaching agent:

  1. Bleaching by Oxidizing agents
  2. Bleaching by Reducing agents

Oxidizing bleaching agents

  • Chlorine gas
  • Bleaching powder {Ca(OCl)Cl
  • Sodium hypo-chloride (Na2OCl)
  • Calcium hypo-chloride {Ca(OCl)2}
  • Potassium di-cromate (K2Cr2O7)
  • Sodium di-cromate (Na2Cr2)
  • Potassium permanganate ( KMnO4)
  • Potassium Chlorate (KClO3)
  • Sodium peroxide (Na2O2)

Reducing bleaching agents

  • Hydrogen (H2)
  • Carbon (C)
  • Carbon mono oxide
  • Hydrogen sulphide (H2S)
  • Sulphur dioxide(SO2)
  • Ferrous sulphate (FeSO4)
  • Titenous chloride(TiCl2)
  • Zinc dust (Zn)
  • Sodium Sulphate (Na2SO4)

The bleaching agents mentioned above all are not used only bleaching process. Some bleaching agents are very costly. Some agents cannot bleach completely. Reducing bleaching agents only used for protein fibres.

Hydrogen peroxide can bleach all kinds of fibers. So, it is called universal bleaching agents.

Oxidizing bleaching agents

Oxidizing agents generally is used for cellulosic fibres. If reducing agents are used then after bleaching when fabrics come in contact with air they become yellowish or reddish that is come back to origin color. But oxidizing agents bleach goods free from this defect. So, goods become permanent white. Therefore Oxidizing bleaching agents are generally favored.

Reducing bleaching agents

Protein fibres wool and silk generally bleached with reducing bleaching agents. Because chlorine present in oxidizing agents damage proteins fibres without bleaching action. This is why animal fibres are bleached with reducing agents.

 Fibre types choice the bleaching process to be used. Generally need basis bleaching is made may be half bleach or full bleaching.

 Factors considered in bleaching process

  1. Concentration of chemicals
  2. Liquar ratio (L:R)
  3. pH of the chemical solution.
  4. Time of treatment.

Written by

Engineer Sheikh Nurja

B.Sc engineer of textile

Merchandiser at buying house

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What is dye

What is dye?

A dye or dye stuff is usually a colored organic compound or mixture that is used for imparting color to a substrate such as cloth, paper, plastic or leather in a reasonably permanent fashion.

In other words, a dyed substrate should be resistance to a normal laundry or cleaning procedures.

 what is dye

Dye can be synthetic or natural i.e. it can be collected from nature or can be made by chemical. Traditionally natural dye was used but in 19th century synthetic dye produced in a large scale and created demand in the market. Now for dying purpose most of the cases synthetic dye is used rather than natural dyes. Synthetic dye is human made dye getting very popular because of low cost and availability.

 White dye

White dye is one kind of commonly used dye. Some colorless compounds are used as the optical brightness. They may also be called white dye. They have the special properties of absorbing uv light & re-emitting the visible light so that the fabric appears bright Example: OBA that means optical brightening agent.

 Selection of dye

There are numerous factors involved in the selection of dyes for coloring a fabric in a particular shade. Some of important factors that need to consider before selecting dye are:

  • Types of fibre
  • Form of textile materials
  • Fastness properties
  • Method of dyeing
  • Cost
  • Available machine
  • Available of dyes.

Written by

Samina Ferdous (pue)

Chittagong textile engineering college (CTEC) 6th batch.

What is Pigments

What is Pigments?

Pigments are such colorants which composed of particles that are insoluble in the application medium. They have no substantivity for the material since the particles are too large to penetrate into the substrate. They are generally present on the surface of the substrate. That’s why pigments are made fixed with an adhesive to the surface so that they are not being removed easily.

What is pigments

Pigment Dyed Fabric

A pigment is a material that changes the color of reflected or transmitted light as the result of wavelength-selective absorption. This physical process differs from fluorescence, phosphorescence, and other forms of luminescence, in which a material emits light.

Required Properties of pigments

  1. Pigments should be opaque in such a way that they may have good covering power.
  2. Pigments should be chemically insert so that after use remain stable and get long life.
  3. They should have the properly to freely mix.

General Classification of Pigments

Natural or mineral pigments:

These are pigments such as

  • Iron
  • Ores
  • Clays
  • Chalk etc.

Chemical or synthetic pigments:

These mainly include

  • Zinc oxide
  • White lead
  • Titanium dioxide
  • Larger number of inorganic and organic colors

Reactive pigments:

Some pigments on account of their chemical character react with oil, fatty acid and soaps, e.g

  • Zinc oxide
  • Red lead

Inert pigment: As for example titanium dioxide

 Classification of Pigments as textile use

Pigments are used in textile may be broadly classify as

  1. Azoic pigments
  2. Vat pigments
  3. Miscellaneous pigments

Of all the Azoic pigments are occurring major places in pigments.

 Advantages of pigment dyeing and printing

  • No wet treatment so it is so simple to do dry and curing
  • It is applicable to all fibres
  • Extensive color range with high light fastness

 Disadvantages of pigment dyeing and printing

  • It has adverse effect due to binders
  • Chemical and physical properties of binders influence in dyeing and printing
  • Using of solvent like kerosene, Spirit etc. produce problem of flammability, pollution etc.
  • It covers high cost.

By

Engineer Sheikh Nurja

B.Sc engineer of textile

Merchandiser at buying house

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Classification of Dyes

Before discussing about the classification of dyes lets have some idea of dyes and what can be the basic characteristics of dyes.

Dyes

A dye is a such type of colorant substance which is capable of imparting it’s color to a given substance, by being soluble in the application medium (usually water) at some points during the coloration process.

classification of dyes

Direct Dyes

In most textile dyeing process, the process initially involves transfer of the colored chemical from the aqueous solution onto the fiber surface which called adsorption process. From there the dye slowly diffuses into the fibre. Depending on internal structure of the fibre, this occurs down pores, or between fibre polymer molecules. The overall process of adsorption and penetration of the dye into the fibre is called absorption. Absorption is a reversible process. The dye can therefore return to the aqueous medium from the dyed material during washing which is called desorption.

Major characteristics of dyes

  • Intense color.
  • Solubility in water at some point during the dyeing cycle.
  • Some substantivity for the fibre being dyed.
  • Reasonable fastness properties of the dyeing produced.
dyed finished fabric

Dyed Finished Fabric

Classification of dyes (according to textile usage)

  • Acid dyes
  • Azoic dyes
  • Basic dyes
  • Direct dyes
  • Disperse dyes
  • Mordant dyes
  • Pigments
  • Reactive dyes
  • Sulpher dyes
  • Vat dyes

By

Engineer Sheikh Nurja

B.Sc engineer of textile

Merchandiser at buying house

If you like this article please do not forget to share on facebook and put your valuable comments.